Downloaded from www.Manualslib.com manuals search engine 00
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Vo l u m e 1
Precautions............................................................... 00-iPrecautions ............................................................ 00-1
General Information ................ ................................... 0-i
General Information ............................................... 0A-1
Maintenance and Lubricatio n ................................. 0B-1
Engine ......................................................................... 1-i Precautions .............................................................. 1-1
Engine General Information and Diagnosis ........... 1A-1
Aux. Emission Control Devices .............................. 1B-1
Engine Electrical Devices....................................... 1C-1
Engine Mechanical ................................................. 1D-1
Engine Lubrication System .................................... 1E-1
Engine Cooling System .......................................... 1F-1
Fuel System ...........................................................1G-1
Ignition System....................................................... 1H-1
Starting System ....................................................... 1I-1
Charging System.....................................................1J-1
Exhaust System ..................................................... 1K-1
Suspension ................................................................. 2-i Precautions .............................................................. 2-1
Suspension General Diagnosis .............................. 2A-1
Front Suspension ................................................... 2B-1
Rear Suspension................ .................................... 2C-1
Wheels and Tires ................................................... 2D-1
Driveline / Axle ........................................................... 3-i Precautions .............................................................. 3-1
Drive Shaft / Axle ................................................... 3A-1
Brakes ......................................................................... 4-i Precautions .............................................................. 4-1
Brake Control System and Diagnosis .................... 4A-1
Front Brakes........................................................... 4B-1
Rear Brakes ........................................................... 4C-1
Parking Brake......................................................... 4D-1
ABS ........................................................................ 4E-1
Electronic Stability Program ................................... 4F-1
Vo l u m e 2
Precautions ............................................................... 00-iPrecautions ............................................................ 00-1
Transmission / Transaxle .... ...................................... 5-i
Precautions .............................................................. 5-1
Automatic Transmission/Transaxle ........................ 5A-1
Manual Transmission/Transaxle ............................ 5B-1
Clutch .....................................................................5C-1
Steering ....................................................................... 6-i Precautions .............................................................. 6-1
Steering General Diagnosis ................................... 6A-1
Steering Wheel and Column .................................. 6B-1
Power Assisted Steering System ...........................6C-1
HVAC ........................................................................... 7-i Precautions .............................................................. 7-1
Heater and Ventilation............................................ 7A-1
Air Conditioning System ......................................... 7B-1
Restraint ...................................................................... 8-i Precautions .............................................................. 8-1
Seat Belts ............................................................... 8A-1
Air Bag System ...................................................... 8B-1
Body, Cab and Accessories .... .................................. 9-i
Precautions .............................................................. 9-1
Wiring Systems ...................................................... 9A-1
Lighting Systems .................................................... 9B-1
Instrumentation / Driver Info. / Horn .......................9C-1
Wipers / Washers ...................................................9D-1
Glass / Windows / Mirrors ...................................... 9E-1
Security and Locks ................................................. 9F-1
Seats ..................................................................... 9G-1
Interior Trim ............................................................9H-1
Hood / Fenders / Doors .......................................... 9J-1
Body Structure ....................................................... 9K-1
Paint / Coatings ...................................................... 9L-1
Exterior Trim .......................................................... 9M-1
Control Systems ....................................................... 10-i Precautions ............................................................ 10-1
Body Electrical Control Sy stem ............................ 10B-1
Immobilizer Control System .................................10C-1
Keyless Start System ........................................... 10E-1
TABLE OF CONTENTS
Downloaded from www.Manualslib.com manuals search engine Table of Contents 9- i
9
Section 9
CONTENTS
Body, Cab and Accessories
Precautions ................................................. 9-1
Precautions............................................................. 9-1
Precautions on Body, Cab and Accessories ......... 9-1
Precautions for Body Service ................................ 9-1
Fastener Caution for Body Service ....................... 9-1
Wiring Systems............... ......................... 9A-1
Precautions........................................................... 9A-1
Cautions in Body Electrical System Servicing..... 9A-1
General Description ............................................. 9A-1 Abbreviations ...................................................... 9A-1
Wire / Connector Color Sy mbols ......................... 9A-1
Symbols and Marks ............................................ 9A-2
How to Read Connector Layout Diagram ........... 9A-4
How to Read Connector Codes and Terminal Nos.................................................................... 9A-5
How to Read Ground Point ................................. 9A-7
How to Read Power Supply Diagram.................. 9A-8
How to Read System Circuit Diagram................. 9A-8
Connector Layout Diagram . .............................. 9A-10
Connector Layout Diagram ............................... 9A-10
Engine Compartment .......... .............................. 9A-10
Instrument Panel ............................................... 9A-16
Door, Roof......................................................... 9A-20
Floor .................................................................. 9A-23
Rear .................................................................. 9A-29
Ground Point ...................................................... 9A-30 Ground (earth) Point ......................................... 9A-30
Power Supply Diagram ........ .............................. 9A-31
Power Supply Diagram ....... .............................. 9A-31
Fuses and the Protected Parts ......................... 9A-33
Fuses in Main Fuse Box (RHD) ........................ 9A-33
Fuses in Main Fuse Box (LHD) ......................... 9A-33
Individual Circuit Fuse Box No. 1 ...................... 9A-34
Individual Circuit Fuse Box No. 2 (In J/B) ......... 9A-35
Junction Block (J/B) Connector / Fuse Layout .. 9A-37
Junction Block Inner Circuit (Overview) ............ 9A-38
Junction Block Inner Circuit (Detail) .................. 9A-40
System Circuit Diagram... .................................. 9A-45
System Circuit Diagram .. .................................. 9A-45
A-1 Cranking System Circ uit Diagram .............. 9A-46
A-2 Charging System Circu it Diagram .............. 9A-47
A-3 Ignition System Circu it Diagram ................. 9A-48
A-4 Cooling System Circuit Diagram................. 9A-49 A-5 Engine and A/C Control System Circuit
Diagram........................................................... 9A-50
A-6 A/T Control System Circuit Diagram........... 9A-55
A-7 Immobilizer System Circuit Diagram .......... 9A-57
A-8 Body Control System Circuit Diagram ........ 9A-58
B-1 Windshield Wiper and Washer Circuit Diagram........................................................... 9A-62
B-2 Rear Wiper and Washer Circuit Diagram ... 9A-63
B-3 Rear Defogger Circuit Diagram .................. 9A-64
B-4 Power Window Circuit Diagram .................. 9A-65
B-5 Power Door Lock Circu it Diagram .............. 9A-67
B-6 Power Mirror Circuit Diagram ..................... 9A-69
B-7 Horn Circuit Diagram .................................. 9A-70
B-8 Seat Heater Circuit Diagram....................... 9A-71
B-9 Keyless Start System Circuit Diagram........ 9A-72
C-1 Combination Mete r Circuit Diagram
(Meter)............................................................. 9A-73
C-2 Combination Mete r Circuit Diagram
(Indicator) ........................................................ 9A-74
C-3 Combination Mete r Circuit Diagram
(Warning Light)................................................ 9A-75
D-1 Headlight System Circuit Diagram ............. 9A-77
D-2 Position, Tail and Licence Plate Light System Circuit Diagram .................................. 9A-79
D-3 Front Fog Light System Circuit Diagram .... 9A-80
D-4 Illumination Light System Circuit Diagram .. 9A-81
D-5 Interior Light System Circuit Diagram......... 9A-82
D-6 Turn Signal and Hazard Warning Light System Circuit Diagram .................................. 9A-83
D-7 Brake Light System Circuit Diagram .......... 9A-85
D-8 Back-Up Light System Circuit Diagram ...... 9A-86
D-9 Headlight Beam Leveling System Circuit Diagram........................................................... 9A-87
D-10 Rear Fog Light Circuit Diagram ................ 9A-88
E-1 Heater System Circuit Diagram .................. 9A-89
E-2 Auto A/C System Circuit Diagram .............. 9A-91
F-1 Air-Bag System Circuit Diagram ................. 9A-93
F-2 Anti-Lock Brake System Circuit Diagram.... 9A-95
F-3 Electronic Stab ility Program System
Circuit Diagram .................. ............................. 9A-97
F-4 Power Steering System Circuit Diagram .... 9A-99
G-1 Audio System Circuit Diagram ................. 9A-101
G-2 Multi Information Display / Accessory Socket System Circuit Diagram .................... 9A-102
List of Connector .............................................9A-103
Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-4
How to Read Connector Layout DiagramS7RS0B9101004
[A-1]: Harness symbol and corresponding harness name
A: Battery harness
B: A/C harness
C: Engine harness
D: Injector harness
E: Main harness, Oil pressure switch wire, Console wire
G: Instrument panel harness
J: Side door wire (Power window)
K: Interior light harness, Rear speaker wire, Roof wire
L: Floor harness, G sensor wire (Fuel pump harness)
M: Rear bumper harness
O: Rear end door harness
Q: Air bag/Pretensioner harness
R: (Fuel pump wire)
[A-2]: Connector Number
[B]: Ground point No.
12
11
[B] [B]
Connector code
[A-1] [A-2]L 36
L13 L15
R01
L14
L12
L11L10
L09 L36
R02
L24
L25
L33
L28
L20 L26 (TO O01)
{
L05
L16
L32
L19
L01 (TO G01)
L02 (TO E04)
L03 (TO E05)
L42
R05
R04
L07 (TO K02)
I2RH01910901-01
Downloaded from www.Manualslib.com manuals search engine 9A-21 Wiring Systems:
J: Front door wire (Drive side)
J: Front door wire (Passenger side)
J: Rear door wire
K: Roof wireNo./Color Connective position No.
/Color Connective position
J01/N Floor harness (To L07) J06/N Front door lock switch (Driver side)
J02/BLK Tweeter (R) J07/N Power mirror switch (Driver side) J03/N Power mirror motor (R) J08/BLU Power window main switch
J04/N Front speaker (R) J26/N (IF
EQPD) Door antenna (Driver side)
J05/GRY Front power window motor (Driver side) J27/N (IF
EQPD) Request switch (Driver side)
No./Color
Connective position No./ColorConnective position
J09/N Floor harness (To L03) J14/GRY Front power window motor (Passenger side)
J10/BLK Tweeter (L) J15/N Power window sub switch
J11/N Power mirror motor (L) J28/N (IF
EQPD) Door antenna (Passenger side)
J12/N Front speaker (L) J29/N (IF
EQPD) Request switch (Passenger side)
J13/N Front door lock motor (Passenger side)
No./Color Connective position No./ColorConnective position
J16/N Floor harness (To L13) J21/N Floor harness (To L37)
J17/N Rear speaker (R) J22/N Rear speaker (L)
J18/BLK Rear power window motor (R) J23/BLK Rear power window motor (L)
J19/N Rear power window sub switch (R) J24/N Rear power window sub switch (L)
J20/N Rear door lock motor (R) J25/N Rear door lock motor (L)
No./ColorConnective position No./Color Connective position
K01/N J/B K02/N Interior light
Downloaded from www.Manualslib.com manuals search engine 9A-23 Wiring Systems:
J: Rear door wire
K: Roof wire
FloorS7RS0B910A005
L: Floor harness, ACC socket wire, License plate wire / R: Fuel pum p wire (NORMAL model, RHD)
No./Color
Connective position No./ColorConnective position
J16/N Floor harness (To L13) J21/N Floor harness (To L37)
J17/N Rear speaker (R) J22/N Rear speaker (L)
J18/BLK Rear power window motor (R) J23/BLK Rear power window motor (L)
J19/N Rear power window sub switch (R) J24/N Rear power window sub switch (L)
J20/N Rear door lock motor (R) J25/N Rear door lock motor (L)
No./ColorConnective position No./Color Connective position
K01/N J/B K02/N Interior light
21
L48
14
L43
L42
(TO O01)
L40
L41
L33
(TO G03)
L32
(TO G04)
L46
ACC socket wire
L02
(TO E45)
L03
(TO E44)
L01
L04
L05
L06
L07
(TO J01)
L74
1516
L23
(A/T)1718
L31
(TO J09)
L24
13
L20L19
R02L65L66 L15
R01
L12
L10
L11
L13
(TO J16)
L14
R03 L26
L25
L27
L30L29
L17
L18 L51
(TO G43)
L36 L35
L37
(TO J21)
L34
L38
L16 L28
L44
L
L39
J/B
R
L47
L59
L21
L22
License plate
wire
IF EQPDI7RS0B910907-01
Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-36
15 AA/BAG A/B SDM
10 A ABSABS control module
ESP
® control module
Steering angle sensor
10 A TAIL COMB switch
BLANK BLANK BLANK 20 A D/L BCM
10 A DIESEL/HID L BLANK
10 A ST SIG Starting motor relay
15 A SEAT HTR Seat heater switch (Driver side)
Seat heater switch (Passenger side)
10 A IG2 SIG Blower motor relay
15 A DEICER/RR FOG COMB switch
15 A RADIO Audio
Auto A/C unit
BCM
COMB meter
DLC
ECM
Interior light
Luggage compartment light
Main switch (Key switch)
Multi information display
KLS ECM
Steering angle sensor
TCM
25 A RR DEF Rear defogger relay
15 A HAZ-HORN Horn relay
Flasher relay
10 A MTA/HID R BLANK
20 A P/WT BLANK
30 A P/W Front power window main switch
Front power window sub switch
Rear power window sub switch (R)
Rear power window sub switch (L)
No. Fuse Description on the cover Protected circuit
Downloaded from www.Manualslib.com manuals search engine 9A-45 Wiring Systems:
System Circuit Diagram
System Circuit DiagramS7RS0B910E001
Refer to “A-1 Cranking System Circuit Diagram”.
Refer to “A-2 Charging System Circuit Diagram”.
Refer to “A-3 Ignition System Circuit Diagram”.
Refer to “A-4 Cooling System Circuit Diagram”.
Refer to “A-5 Engine and A/C Control System Circuit Diagram”.
Refer to “A-6 A/T Control System Circuit Diagram”.
Refer to “A-7 Immobilizer System Circuit Diagram”.
Refer to “A-8 Body Control System Circuit Diagram”.
Refer to “B-1 Windshield Wiper and Washer Circuit Diagram”.
Refer to “B-2 Rear Wiper and Washer Circuit Diagram”.
Refer to “B-3 Rear Defogger Circuit Diagram”.
Refer to “B-4 Power Window Circuit Diagram”.
Refer to “B-5 Power Door Lock Circuit Diagram”.
Refer to “B-6 Power Mi rror Circuit Diagram”.
Refer to “B-7 Horn Circuit Diagram”.
Refer to “B-8 Seat Heater Circuit Diagram”.
Refer to “B-9 Keyless Star t System Circuit Diagram”.
Refer to “C-1 Combination Me ter Circuit Diagram (Meter)”.
Refer to “C-2 Combination Mete r Circuit Diagram (Indicator)”.
Refer to “C-3 Combination Meter Circuit Diagram (Warning Light)”.
Refer to “D-1 Headlight System Circuit Diagram”.
Refer to “D-2 Position, Tail and Licence Plate Light System Circuit Diagram”.
Refer to “D-3 Front Fog Light System Circuit Diagram”.
Refer to “D-4 Illumination Light System Circuit Diagram”.
Refer to “D-5 Interior Li ght System Circuit Diagram”.
Refer to “D-6 Turn Signal and Hazard Warning Light System Circuit Diagram”.
Refer to “D-7 Brake Light System Circuit Diagram”.
Refer to “D-8 Back-Up Light System Circuit Diagram”.
Refer to “D-9 Headlight Beam Leveling System Circuit Diagram”.
Refer to “D-10 Rear Fog Light Circuit Diagram”.
Refer to “E-1 Heater System Circuit Diagram”.
Refer to “E-2 Auto A/C System Circuit Diagram”.
Refer to “F-1 Air-Bag System Circuit Diagram”.
Refer to “F-2 Anti-Lock Brake System Circuit Diagram”.
Refer to “F-3 Electronic Stabilit y Program System Circuit Diagram”.
Refer to “F-4 Power Steeri ng System Circuit Diagram”.
Refer to “G-1 Audio Sy stem Circuit Diagram”.
Refer to “G-2 Multi Information Display / Accessory Socket System Circuit Diagram”.
Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-60
1817
GRN/WHTBRN
"E-1"
"E-2"
HVAC
control unit
Auto
unit
G37
Flasher relay Relay
Relay
H
12
"Junction Block
Inner circuit"
J/B (BCM- 12 )J/B (BCM- 18 )
1618
J/B (BCM- 16 )
J/B
"B-5""B-5""B-5""B-5"
11
9
L06
22
10
21
Rear
J/B
GRN
GRN
RED/BLU
RED/BLURED/BLU
RED/BLUGRNRED/BLU
GRN
110
GRN/REDRED/BLURED/BLUBLU/YEL
Rear end
L014
WHT
Rear end
door lock switch
3
"D-5"
BLK/YEL
L01
Luggage compartment light
7
6K01
Interior light
"D-5"
WHT/RED
WR
J/B side connector (BCM)
A
A
A
BY
GWB
W
BYGRRBGGRBGRBGRB
"B-5"
SolenoidMotor (R)
"B-5"
Rear
Motor (L)
"B-3"
HVAC
control unit
BCM
BLK/YEL
BY
BLK/YEL
"D-5"
Solenoid
Rear end
A
A
A
J/C
L74
I7RS0B910918-01