2005 SUZUKI SWIFT Rear hub

Downloaded from www.Manualslib.com manuals search engine 5A-116 Automatic Transmission/Transaxle:
40) Remove forward clutch hub (1).
41) Remove rear sun gear thrust bearing (1) from forward clutch hub (2).
NOTE
If rear sun gear thrust bearing is not found on
forward clutch hub, it may have been left in
transaxle.

42) Remove rear sun gear thrust bearing race (1). 43) Remove rear planetary sun gear subassembly (1)
and one-way clutch No.1 assembly (2).
44) Remove planetary gear thrust bearing (1).
NOTE
If planetary gear thrust bearing is not found
on one-way clutch No.1 assembly, it may
have been left in transaxle.

45) Remove one-way clutch No.1 assembly (2) from rear planetary sun gear subassembly (3).
46) Remove planetary carrier thrust washer (1).
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Downloaded from www.Manualslib.com manuals search engine 5A-156 Automatic Transmission/Transaxle:
32) Apply A/T fluid to one-way clutch No.1 assembly (3) and install one-way clutch No .1 assembly (3) to rear
planetary sun gear subassembly (2).
33) Apply A/T fluid to planetary gear thrust bearing (1), then install it to one-way clutch No.1 assembly (3).
34) After applying A/T fluid to rear planetary sun gear subassembly and one-way clutch No.1 assembly (1),
install them in transaxle case (2). 35) After applying A/T fluid to rear sun gear thrust
bearing race (1), install it to rear planetary sun gear
(2).
36) After applying A/T fluid to rear sun gear thrust bearing (1), install it to forward clutch hub (2).
37) After applying A/T fluid to forward clutch hub (1), install it in transaxle case (2).
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Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-157
38) After applying A/T fluid to intermediate shaft thrust bearing rear race (3), thrust bearing (2) and front
race (1), install them to forward and reverse clutch
assembly (4).
Bearing race dimension
39) Apply A/T fluid to forward and reverse clutch assembly (1).
Install forward and revers e clutch assembly while
rotating clockwise and co unterclockwise frequently
to fit clutch discs to mating hubs.
NOTE
Before installation, align teeth of forward and
reverse clutch discs to facilitate installation.

40) Check for correct installation of forward and reverse clutch assembly as follows.
Measure distance “a” by using micrometer caliper (1)
and straightedge (2). If out of specification, remove
forward and reverse clutch assembly, forward clutch
hub, rear planetary sun gear subassembly and one-
way clutch No.1 assemb ly, and reinstall them
properly.
Distance between forward and reverse clutch
assembly and mating surface of transaxle case
“a”: Less than 29.4 mm (1.157 in.)
41) After applying A/T fluid to O/D and 2nd coast brake retaining plate (4), separator plate (3), discs (2) and
rear plate (1), install th em to transaxle case (5).
Front race Rear race
Outside
diameter 30.6 mm (1.20 in.) 28.2 mm (1.11 in.)
Thickness 2.0 mm (0.08 in.) 2.0 mm (0.08 in.)
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“a”
“a”
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Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-159
47) Install transaxle rear cover assembly on transaxle case.
48) Install hook (2) to location shown in figure.
49) Tighten rear cover bolts (1).
Tightening torque
Rear cover bolt (a): 25 N·m (2.5 kgf-m, 18.0 lb-ft)
50) Install fluid reservoir LH plate (1). Tightening torque
Fluid reservoir LH plate bolt (a): 10 N·m (1.0 kgf-
m, 7.5 lb-ft)
51) After applying A/T fluid to new governor apply No.2 gasket (1), install it to transaxle case. 52) After applying A/T fluid to differential assembly (1)
and countershaft assembly (2), install them to
transaxle case.
53) After applying A/T fluid to di rect clutch hub (1), install
it to planetary gear assembly.
54) After applying A/T fluid to input shaft rear thrust
bearing (1) and thrust bearing race (2), install them
into direct clutch hub (3).
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