2005 SUZUKI SWIFT front brake carrier

Downloaded from www.Manualslib.com manuals search engine 4B-8 Front Brakes:
Specifications
Tightening Torque SpecificationsS7RS0B4207001
NOTE
The specified tightening torque is also described in the following.
“Front Disc Brake Components”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
Special Tools and Equipment
Recommended Service MaterialS7RS0B4208001
NOTE
Required service material is also described in the following.
“Front Disc Brake Components”

Special ToolS7RS0B4208002
Fastening part Tightening torque
Note
N ⋅mkgf-mlb-ft
Caliper pin bolt 26 2.6 19.0 ) / )
Wheel nut 85 8.5 61.5 ) / ) / )
Flexible hose joint bolt 23 2.3 17.0 )
Bleeder plug 8.0 0.8 6.0 )
Caliper carrier bolt 85 8.5 61.5 )
09900–2060709900–20701
Dial gauge Magnetic stand
))

Downloaded from www.Manualslib.com manuals search engine 4C-4 Rear Brakes:
5) Remove caliper pin bolts (1).
6) Remove caliper (2) from brake caliper carrier (3).
7) Disconnect parking brake cable (1) from lever (2) while rotating lever in direction of arrow.
8) Remove brake pads, slide pins and slide pin boots from brake caliper carrier.
9) Remove brake caliper carrier (1) from spindle (2). Installation
1) Install brake caliper ca rrier (1) to spindle (2).
Tightening torque
Brake caliper carrier bolt (a): 60 N·m (6.0 kgf-m,
43.5 lb-ft)
2) Install new slide pin boots (1) to brake caliper carrier.
3) Apply rubber grease to slide pins, then install slide pin to front side and slide pin to rear side of brake
caliper carrier.
NOTE
Be sure not to install wrongly because the
shape of slide pins are different as below.

1 3
2
I6RS0C430008-01
1
2
I6RS0B431011-01
1 2
I6RS0B431012-01
F: Vehicle front
1
2
(a)
I6RS0B431023-01
I6RS0C430009-02

Downloaded from www.Manualslib.com manuals search engine 5A-4 Automatic Transmission/Transaxle:
1
2
3
4567891011121314151617
18 19 20 21 22 23
24 25
26
27
28I3RM0B510001-01
1. Drive plate 11. 1st and reverse brake 21. Rear sun gear
2. Torque converter clutch (TCC) 12. Ring gear22. Front sun gear
3. Torque converter 13. Long planet pinion23. Short planet pinion
4. Input shaft 14. One-way No.2 clutch 24. Countershaft
5. Oil pump 15. 2nd brake25. Reduction driven gear
6. Direct clutch drum (double as sensor ro tor for input shaft speed sensor) 16. One-way No.1 clutch 26. Differential case assembly
7. Direct clutch 17. O/D and 2nd coast brake 27. Final gear
8. Parking lock gear 18. Intermediate shaft28.Output shaft speed sensor drive gear
9. Reduction drive gear 19. Forward clutch
10. Planet carrier 20. Reverse clutch

Downloaded from www.Manualslib.com manuals search engine 5A-6 Automatic Transmission/Transaxle:
Clutch / Brake / Planetary Gear Function of Automatic TransaxleS7RS0B5101002
Functions
12
4
3 5
6
7
89
10 11
12 13
14 15 16
17
18
19
I4RS0A510001-01
1. Input shaft and intermediate shaft 6. Long planet pi nion 11. O/D and 2nd coast brake 16. Rear sun gear
2. Direct clutch 7. 1st and reverse brak e 12. Reverse clutch 17. Final drive gear
3. Reduction drive gear 8. One-way No.2 clutch 13. Forward clutch 18. Reduction driven gear
4. Planet carrier 9. 2nd brake 14. Ring gear 19. Final driven gear
5. Short planet pinion 10. One-way No.1 clutch 15. Front sun gear
Part name Function
Forward clutch Meshes intermediate shaft and front sun gear Direct clutch Meshes input shaft and planet carrier
Reverse clutch Meshes intermediate shaft and rear sun gear
O/D and 2nd coast brake Fixes rear sun gear 2nd brake Fixes rear sun gear
1st and reverse brake Fixes planet carrier One-way No.1 clutch Prevents rear sun gear from turning counterclockwise
One-way No.2 clutch Prevents planet ca rrier from turning counterclockwise

Downloaded from www.Manualslib.com manuals search engine A u to m a tic Tra n s m is s io n /Tra n s a x le : 5 A -1 0 9
1. Torque converter37. Transmission range sensor 73. Rear planetary sun gear subassembly
2. Torque converter housing : Apply sealant 99000-31230 to mating
surface to transaxle case. 38. Cooler check valve
74. Rear sun gear thrust bearing race
3. Oil strainer assembly : Replace oil strainer when overhauling. 39. Spring
75. Rear sun gear thrust bearing
4. Parking lock pawl shaft 40. Transaxle case plug 76. Forward clutch hub
5. Parking lock pawl 41. Fluid filler tube 77. Intermediate shaft thrust bearing race
6. Parking lock pawl return spring 42. Fluid level gauge 78. Intermediate shaft thrust bearing
7. Parking lock pawl rod 43. Fluid cooler inlet pipe 79. 2nd brake piston snap ring
8. Parking lock pawl bracket 44. Fluid cooler outlet pipe 80. O/D and 2nd coast brake retaining
plate snap ring
9. Manual detent spring 45. 2nd brake gasket 81. O/D and 2nd coast brake retaining
plate
10. Manual valve lever 46. Brake drum gasket 82. O/D and 2nd coast brake disc
11. Manual valve lever pin 47. Pipe union 83. O/D and 2nd coast brake separator
plate
12. Manual shift shaft 48. Reduction drive gear nut
: After tightening nut so as rotational
torque of reduction drive gear to be in
specified value, caulk nut securely. 84. O/D and 2nd coast brake rear plate
13. Manual shift shaft oil seal : Apply grease 99000-25030 to oil seal
lip. 49. Reduction drive gear
85. Rear cover seal ring
14. Differential side oil seal : Apply grease 99000-25030 to oil seal
lip. 50. Planetary ring gear subassembly
86. Reverse clutch drum thrust bearing
15. Torque converter housing plug 51. Breather hose 87. Rear cover plug
16. Lubrication LH tube 52. Breather union 88. Transaxle rear cover
: Apply sealant 99000-31230 to mating
surface.
17. Lubrication RH tube 53. Input shaft speed sensor 89. Harness bracket
18. Fluid reservoir RH plate 54. Valve body harness 90. Select cable clamp
19. Input shaft front thrust bearing 55. 1st and reverse brake piston 91. Governor apply No.1 gasket
20. Input shaft rear thrust bearing 56. O-ring 92. Output shaft speed sensor
21. Input shaft rear thrust bearing race 57. 1st and reverse brake return spring
subassembly 93. One-way clutch outer race retainer
22. Direct clutch hub 58. 1st and reverse brake disc : Do not reuse.
23. Lubrication tube clamp 59. 1st and reverse brake separator plate : Apply automatic transaxle fluid.
24. Fluid reservoir LH plate 60. 1st and reverse brake retaining plate : 10 N⋅m (1.0 kgf-m, 7.5 lb-ft)
25. Governor apply No.2 gasket 61. 1st and reverse brake snap ring : 23 N⋅m (2.3 kgf-m, 17 lb-ft)
26. Automatic transaxle case 62. Planetary gear assembly : 25 N⋅m (2.5 kgf-m, 18 lb-ft)
27. Accumulator piston O-ring 63. Planetary carrier thrust washer
: Apply grease 99000-25030 to slide
contact face. : 7.5 N
⋅m (0.75 kgf-m, 5.5 lb-ft)
28. Accumulator spring 64. One-way clutch No.2 assembly : 11 N⋅m (1.1 kgf-m, 8.0 lb-ft)
29. C2 accumulator piston 65. 2nd brake retaining plate : 5.5 N⋅m (0.55 kgf-m, 4.0 lb-ft)
30. C1 accumulator piston 66. 2nd brake disc : 13 N⋅m (1.3 kgf-m, 9.5 lb-ft)
31. B1 accumulator piston 67. 2nd brake separator plate : 22 N⋅m (2.2 kgf-m, 16 lb-ft)
32. Oil pan gasket 68. 2nd brake return spring subassembly : 7 N⋅m (0.7 kgf-m, 5.0 lb-ft)
33. Oil pan 69. Front sun gear thrust bearing race : 17 N⋅m (1.7 kgf-m,12.5 lb-ft)
34. A/T fluid drain plug 70. Front planetary sun gear : 29 N⋅m (2.9 kgf-m, 21 lb-ft)
35. Manual select lever 71. Planetary gear thrust bearing
36. Lock washer 72. One-way clutch No.1 assembly

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-155
26) Apply A/T fluid to 2nd brake piston assembly (1), and align the projection of 2nd brake piston assembly
with the groove of transaxle case, then put together.
27) Install 2nd brake piston snap ring (1) by using special tool and hydraulic press.
CAUTION!
Do not damage 2nd brake piston assembly,
return spring subassembly, plates and discs
by pressing in 2nd brake assembly passing
through its original installing position over
0.4 mm (0.016 in.).

Special tool
(A): 09926–96050
28) After applying A/T fluid to front sun gear thrust bearing race (2), install it to front planetary sun gear
(1). 29) Apply A/T fluid to front planetary sun gear (1) and
install it to planetary gear assembly (2).
30) Install O/D and 2nd coast brake retaining plate snap ring (1).
CAUTION!
Be sure to install O/D and 2nd coast brake
retaining plate snap ring correctly in groove
of transaxle case.

31) After applying grease to slide contact face of planetary carrier thrust washer (1), install it to
planetary gear assembly.
“A”: Grease 99000–25030 (SUZUKI Super
Grease C)
I2RH0B510282-01
I2RH0B510283-01
I2RH0B510285-01
I2RH0B510286-01
I2RH0B510287-01
I2RH0B510288-01