2005 SUZUKI MARUTI fuel cap

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Annexure-A
List of parts covered under Emission Warranty
1. Fuel injection Assembly, Pressure Regulator, Throttle Body Assembly.
2. Electronic Control Module (ECM).
3. Intake Manifold.
4. EGR valve.
5. Distributor and internal parts.
6. Ignitions coil.
7. Canister Assembly.
8. Vapour Liquid Separator.
9. Fuel Tank and Filler Cap.
10. PCV (Positive Crankcase Ventilation) Valve.
11. Oil Filler Cap.
12. Catalytic Convertor.
13. Exhaust manifold.
14. All fuel injection System related SENSORS.
15. High Pressure Fuel Pump.
16. Glow Plug.
17. Glow Plug Controller.
18. ManiverterEMISSION WARRANTY
2-5

Downloaded from www.Manualslib.com manuals search engine 7483K
OTHER CONTROLS AND EQUIPMENT
Heating and Air Conditioning System........................................................................... 7-1
Manual Heating and Air Conditioning System............................................................. 7-1
Radio Antenna..................................................................................................................... 7-4
Remote Audio Controls (if equipped)............................................................................ 7-4
Fuel Filler Cap.................................................................................................................... 7-5
Engine Bonnet..................................................................................................................... 7-6
Sun Visor............................................................................................................................. 7-6
Interior Light Switch ..........................................................................................................7-7
Accessory Socket (if equipped)...................................................................................... 7-7
Assist Grips (if equipped)................................................................................................ 7-8
Glove Box............................................................................................................................ 7-8
Instrument Panel Upper Tray........................................................................................... 7-8
Cup Holder........................................................................................................................... 7-9
Front Seat Back Pocket (if equipped)........................................................................... 7-9
Underseat Tray (if equipped)........................................................................................... 7-9
Shopping Hook (if equipped).........................................................................................7-10
Luggage Area Cover (if equipped)...............................................................................7-10
Frame Hooks..................................................................................................................... 7-10
OTHER CONTROLS AND EQUIPMENT

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OTHER CONTROLS AND EQUIPMENT
7-5
To change the radio station:
To advance to the next preset station,
push the switch (5) briefly.
To select the previous preset station,
push the switch (6) briefly.
To scan the higher frequency radio sta-
tion, push and hold the switch (5).
To scan the lower frequency radio sta-
tion, push and hold the switch (6).
To scan the selection on a CD:
To advance to the next track on a CD,
push the switch (5).
To select the previous track on a CD,
push the switch (6).Fuel Filler Cap
83K-05-015
EXAMPLE
83K-05-016
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Remove the fuel filler cap slowly. The
fuel may be under pressure and may
spray out, causing injury.
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Petrol is extremely flammable. Do not
smoke when refueling, and make sure
there are no open flames or sparks in
the area.
EXAMPLE
83K-05-017
The fuel tank filler cap has a “screw-on
ratcheting type” feature.
To remove, turn the cap counterclock-
wise. Turn the cap slowly to allow any
residual pressure to escape.
To install, turn the cap clockwise and
tighten it securely until a “ratcheting”
(clicking) sound is heard. The “ratchet-
ing” sound indicates that the cap is on
properly. The fuel filler cap is located on the left rear
side of the vehicle. The fuel filler lid can be
unlocked by pulling up the opener lever
located on the outboard side of the driver’s
seat and locked by simply closing the lid.
If you need to replace the fuel cap,
use a MARUTI genuine cap. Use of an
improper cap can result in a malfunc-
tion of the fuel system or emission
control system. It may also result in
fuel leakage in the event of an acci-
dent.
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Downloaded from www.Manualslib.com manuals search engine 8783KVEHICLE LOADING AND TOWING
VEHICLE LOADING AND TOWING
Vehicle LoadingYour vehicle was designed for specific weight
capacities. The weight capacities of your
vehicle are indicated by the Gross Vehicle
Weight Rating (GVWR) and the Gross Axle
Weight Rating (GAWR, front and rear). The
GVWR and GAWR (front and rear) are listed
in the “SPECIFICATIONS” section.
GVWR – Maximum permissible overall weight
of the fully loaded vehicle (including all the
occupants, accessories and cargo plus the
trailer nose weight if towing a trailer).
GAWR – (Front and Rear) Maximum per-
missible weight on an individual axle.
Actual weight of the loaded vehicle and actual
loads at the front and rear axles can only be
determined by weighing the vehicle. Compare
these weights to the GVWR and GAWR (front
and rear). If the gross vehicle weight or the
load on either axle exceeds these ratings, you
must remove enough weight to bring the load
down to the rated capacity.
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Always distribute cargo evenly. To
avoid personal injury or damage to your
vehicle, always secure cargo to prevent
it from shifting if the vehicle moves
suddenly. Place heavier objects on the
floor and as far forward in the cargo
area as possible. Never pile cargo
higher than the top of the seat backs.
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Never overload your vehicle. The gross
vehicle weight (sum of the weights of
the vehicle, all the occupants,
accessories, cargo plus trailer nose
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Vweight if towing a trailer) must never
exceed the Gross Vehicle Weight
Rating (GVWR). In addition, never
distribute a load so that the weight on
either the front or rear axle exceeds
the Gross Axle Weight Rating (GAWR).Trailer TowingYour MARUTI SUZUKI was originally
designed to carry people and a normal
amount of cargo, not to tow a trailer. MARUTI
SUZUKI does not recommend you use your
vehicle to tow a trailer if there is not any local
regulation about towing capacity permitted (for
example, registered or statutory towing
capacity). Towing a trailer can adversely affect
handling, durability, and fuel economy.When you tow your vehicle, follow the
instructions below to avoid accidents
and damage to your vehicle. In addition,
be sure to observe government and
local requirements regarding vehicle
lighting and trailer hitches or tow bars.
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Towing Your VehicleYour vehicle may be towed behind another
Vehicle (such as a motorhome), provided
you use the proper towing method specified
for your vehicle. The towing method you
must use depends on the specifications of
your vehicle: whether it is a manual
transmission vehicle or an automatic
transmission vehicle.
Use the towing instruction table to select the
proper towing method for your vehicle, and
carefully follow the corresponding
instructions. Be sure to use proper towing
equipment designed for recreational towing
and make sure that towing speed does not
exceed 90 km/h.
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A safety chain should always be used
when you tow your vehicle.
8-1

Downloaded from www.Manualslib.com manuals search engine 9283K
FREE INSPECTION PERIODIC MAINTENANCE AT COST
Interval: This interval should be judged by odometer km (x1000) 1 5 10 20 30 40 50 60 70 80
reading or months, whichever comes first.months 1 6 12 24 36 48 60 72 84 96
ENGINE
1-1. Water pump drive belt (Tension, Wear) Petrol-----I---R
1-2.Engine Coolant (Level, Leakage) I I I R I R I R I R
1-3. Engine oil and engine oil filter - - R RRRRRRR
1-4.Cooling system hoses and connections (Leakage and Damage)IIIIIIIIII
1-5.Engine bolts (All cylinder head and manifold fixings) - - T - T - T - T -
1-6.Engine Mounting (All cylinder head and manifold fixings) - - T - T - T - T -
1-7. Valve Cleanrance Petrol----I--I--
1-8.Exhaust System (Noise, Leakage etc.) - I - I-----I
1-9. Positive Crank Case Ventilation System
(Hoses, Connections and Valve)-I-I-----I
1-10.Exhaust Gas Recirculation Valve Diesel----C--C--
IGNITION
2-1.Ignition wiring (Damage, Deterioration) - - - I - I - I - I
2-2. Spark Plug (Clean and adjust the gap) Petrol-----R---R
FUEL
3-1. Air cleaner filter element Paved-road Petrol Clean after every 5,000 KM. Replace after every 40,000KM
Diesel Replace after every 20,000 KM. Cleaning not required
Dusty Condition Petrol Clean after every 2,500 KM. or as rquired. Replace after every 40,000KM
Diesel Replace after every 20,000 KM. Cleaning not required.
More frequent replacement if dust condition is severe.
3-2.
Fuel tank cap, fuel lines and connections (Leakage and Damage)
-I---I---I
3-3. Fuel Filter (Leakage) Petrol-----R---R
3-4. Fuel Filter and Water Draining Diesel I I I R I R I R I R
INSPECTION AND MAINTENANCE
9-3

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INSPECTION AND MAINTENANCE
9-11
CAUTION
the instructions on the antifreeze
container.
When putting the cap on the reser-
voir tank, line up the arrow on the
cap and the arrow on the tank. Fail-
ure to follow this can result in cool-
ant leakage.
Engine coolant is harmful or fatal if
swallowed or inhaled. Do not drink
antifreeze or coolant solution. If swal-
lowed, do not induce vomiting. Imme-
diately contact a poison control center
or a physician. Avoid inhaling mist or
hot vapors; if inhaled, remove to fresh
air. If coolant gets in eyes, flush eyes
with water and seek medical attention.
Wash thoroughly after handling.
Solution can be poisonous to animals.
Keep out of the reach of children and
animals.
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Coolant ReplacementCoolant Replacement work requires tech-
nical skill. Do not replace the coolant by
yourself. Trust this job to Maruti Suzuki
authorised Dealer Workshop or Service
Station.
Air Cleaner(For Petrol Engine Model)
83K-07-01983K-07-020
(For Diesel Engine Model)
If the air cleaner is clogged with dust, there
will be greater intake resistance, resultingin decreased power output and increased
fuel consumption.
Unclamp the side clamps or loosen the
screws, and remove the element from the
air cleaner case. If it appears to be dirty,
replace it with a new one.
Spark Plugs
83K-07-021

Downloaded from www.Manualslib.com manuals search engine 13683K
ITEM: Capacities (approx.)
CoolantPetrol M/T4.27 L
(including reservoir tank)A/T 4.9 L
Diesel M/T 5.9 L
Fuel tank 43 L
Engine oil Petrol/Diesel3.1 L (with filter)
Transmission oil M/T Petrol 2.2 L
Diesel 2.6 L
A/T 2.7 L (5.6 L when overhauling)SPECIFICATIONS
13-4ITEM: Wheel and Suspension
Tire Size 165/80R14 85S / 85T 185/70R14 88S
Rim Size14X5J 14X5.5J
Front Rear Front Rear
Tire Pressure (kg/cm2) Petrol MT 2.0 2.0
AT2.3 2.3
——
Diesel MT 2.5 2.3 2.2 2.0