2005 SSANGYONG RODIUS parking brake

0-31
CIRCUIT
RODIUS 2005.07
8710-03
8710-03
STICS
1) ESCORT, PANIC, POWER WINDOW, WARNING LAMP (PARKING BRAKE, SEAT BELT), ILL, KEY REMINDER SW
(2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
(1) CONNECTOR INFORMATION

08-8
RODIUS 2005.07
1452-01
ENGINE ELECTRIC SYSTEM
6) JUMP STARTING PROCEDURE
Position the vehicle with the charged battery so that the jumper cables will reach from the
charged battery to the battery that requires charging.
Turn off the ignition, all the lights, and all the electrical loads in both vehicles.
Leave the hazard flasher on if jump starting where there may be other traffic and any other
lights needed for the work area.
Apply the parking brake firmly in both vehicles. 1.
2.
3.
4.
In order to avoid damaging the vehicle make sure the cables are not on or near pulleys, fans,
or
other parts that will move when the engine starts.
Shift an automatic transmission to PARK. 5.
In order to avoid injury, do not use cables that have loose or missing insulation.
Clamp one end of the first jumper cable to the positive terminal on the booster battery. Make
sure it does not touch any other metal parts.
Clamp the other end of the same cable to the positive terminal on the discharged battery.
Never connect the other end to the negative terminal of the discharged battery. 6.
7.
Do not attach the cable directly to the neg-ative terminal of the discharged battery. Doing so
could cause sparks and possible battery explosion.
Clamp one end of the second cable to the negative terminal of the booster battery.
Make the final connection to a solid engine ground, such as the engine lift bracket at least
450 millimeters (18 inches) from the discharged battery.
Start the engine of the vehicle with the good battery.
Run the engine at a moderate speed for several minutes.
Then start the engine of the vehicle with the discharged battery.
Remove the jumper cables by reversing the above sequence exactly, removing the
negative cable from the vehicle with the discharged battery first. While removing each
clamp, take care that it does not touch any other metal while the other end remains
attached. 8.
9.
10.
11.
12.
7) ALTERNATOR
Alternators are equipped with internal regulators. Unlike three-wire alternators, the alternator
may be used with only two connections: battery positive and an “D+” terminal to the
charge indicator lamp.
As with other charging systems, the charge indicator lamp lights when the ignition switch is
turned to RUN, and goes out when the engine is running. If the charge idicator is on with the
engine running, a charging system defect is indicated. This indicator light will glow at full
brilliance for several kinds of defects as well as when the system voltage is too high or too low.
The regulator voltage setting varies with temperature and limits the system voltage by
controlling rotor field current. Achieve correct average field current for proper system voltage
control by varying the on-off time. At high speeds, the on-time may be 10 percent and the off-
time 90 percent. At low speeds, with high electrical loads, the on-time may be 90 percent and
the off-time 10 percent.

0-4
RODIUS 2005.07
3650-01
DC 5-SPEED AUTOMATIC TRANSMISSION
2. STRUCTURE
Torque converter
Oil pump
Input shaft
Disc brake B1
Disc clutch C1
Disc clutch C2 1.
2.
3.
4.
5.
6.Disc brake B3
Disc clutch C3
Disc brake B2
Output shaft
Parking lock gear
Intermediate shaft 7.
8.
9.
10.
11.
12.Freewheel F2
Center planetary gear set
Electric control unit (valve body)
Freewheel F1
Stator shaft
Converter lockup clutch 13.
14.
15.
16.
17.
18.

0-12
RODIUS 2005.07
3650-01
DC 5-SPEED AUTOMATIC TRANSMISSION
Name and Part Number Application
128 589 04 31 00
Measuring bridge
W 208 589 00 21 00
Compressor
W 140 589 15 21 00
Pipstick guage Compressing clutch and disc brake
Measuring the oil levelMeasuring the clearance between ball
bearing and parking lock gear

0-6
RODIUS 2005.07
4830-01
BRAKS SYSTEM
2. BRAKE SYSTEM OPERATION PROCESS
1) Brake System
Even though a driver cuts off the power, while driving, the vehicle continues to move due to the
law of inertia. Therefore, a braking device is needed to stop the vehicle. The brake system
normally uses the frictional discs that converts the kinetic energy to the thermal energy by
frictional operation.
The brake system consists of the brake disc (front wheel), brake disc or drum (rear wheel),
parking brake (mechanical type), master cylinder, booster, pedal and supply lines (pipes and
hoses).
2) Hydraulic Brake
This system uses the leverage effect and
Pascal’s principle. When depressing the
brake pedal, the pedal pressure is increased
by booster and is delivered to maste
r
cylinder to generate hydraulic pressure.
The hydraulic pressure generated by the
master cylinder is delivered to the brake
caliper through the brake pipes or hoses.
This hydraulic pressure pushes the brake
calipers, accordingly the caliper pads are
contacted to brake disc to generate the
braking force.
3) Brake Pedal
Brake pedal uses the leverage effect to
apply bigger force to the brake master
cylinder.

0-21
STICS
RODIUS 2005.07
8710-01
6) Parking Brake Warning
The parking brake warning light comes on for approx. 4 seconds (T4) when turning the
ignition key from “OFF” to “ON” position regardless of the vehicle speed and parking
brake switch position.
The warning light comes on when the parking brake switch is turned on while the vehicle
speed is below 10 km/h (V1).
The warning light goes off when turning off the parking brake switch under step 2.
The warning light blinks and the chime buzzer in the ICM box sounds for 2.85 seconds and
stops for 1.5 seconds when the vehicle speed is over 10 km/h (V1) for more than 2 seconds
while the parking brake switch is turned on.
The warning light goes off and the chime buzzer stops when turning off the parking brake
switch under step 4.
The warning light comes on and the chime buzzer stops when the vehicle speed goes down
below 7 km/h (V2) under step 4.
This function is not available when the ignition key is turned to “OFF” position. 1.
2.
3.
4.
5.
6.
7.