2005 Seat Cordoba service

171 Servicing and replacing
Safety FirstControls and equipment Tips and Maintenance Technical Data
S
Se
er
rv
vi
ic
ci
in
ng
g aan
nd
d rre
ep
pl
la
ac
ci
in
ng
g
A
Ac
cc
ce
es
ss
so
or
ri
ie
es
s,
, mmo
od
di
if
fi
ic
ca
at
ti
io
on
ns
s aan
nd
d rre
ep
pl
la
ac
ce
em
me
en
nt
t
o of
f ppa
ar
rt
ts
s
Accessories and parts
Y
Yo
ou
ur
r vve
eh
hi
ic
cl
le
e iis
s bbu
ui
il
lt
t iin
n aac
cc
co
or
rd
da
an
nc
ce
e wwi
it
th
h tth
he
e mmo
os
st
t mmo
od
de
er
rn
n
p pr
ri
in
nc
ci
ip
pl
le
es
s oof
f ssa
af
fe
et
ty
y tte
ec
ch
hn
no
ol
lo
og
gy
y aan
nd
d oof
ff
fe
er
rs
s tth
he
er
re
ef
fo
or
re
e aa hhi
ig
gh
h dde
eg
gr
re
ee
e
o of
f aac
ct
ti
iv
ve
e aan
nd
d ppa
as
ss
si
iv
ve
e ssa
af
fe
et
ty
y.
. TTo
o een
ns
su
ur
re
e tth
ha
at
t tth
hi
is
s rre
em
ma
ai
in
ns
s sso
o tth
he
e
v ve
eh
hi
ic
cl
le
e aas
s ssu
up
pp
pl
li
ie
ed
d bby
y tth
he
e ffa
ac
ct
to
or
ry
y mma
ay
y nno
ot
t bbe
e mmo
od
di
if
fi
ie
ed
d wwi
it
th
ho
ou
ut
t
c ca
ar
re
ef
fu
ul
l tth
ho
ou
ug
gh
ht
t.
. TTh
he
e ffo
ol
ll
lo
ow
wi
in
ng
g ppo
oi
in
nt
ts
s mmu
us
st
t bbe
e nno
ot
te
ed
d iif
f tth
he
e vve
eh
hi
ic
cl
le
e
i is
s tto
o bbe
e ssu
ub
bs
se
eq
qu
ue
en
nt
tl
ly
y ffi
it
tt
te
ed
d wwi
it
th
h aac
cc
ce
es
ss
so
or
ri
ie
es
s,
, tte
ec
ch
hn
ni
ic
ca
al
ll
ly
y mmo
od
di
if
fi
ie
ed
d
o or
r hha
av
ve
e ppa
ar
rt
ts
s rre
en
ne
ew
we
ed
d lla
at
te
er
r oon
n:
:
• B Be
ef
fo
or
re
e
buying accessories or carrying out technical
modifications, the advice of the Technical Service should be
considered.
• Approved accessories and original SEAT spare parts may be
obtained through the Technical Services who will also, naturally,
carry out the corresponding assembly in the required conditions.
• Appliances which have been retro–fitted and have a direct
influence on the driver’s control of the vehicle e.g. cruise control
system or electronically controlled shock absorber systems must
have the e e
1)symbol and be authorised for that vehicle.• Additionally connected electric consumers e.g. refrigerators,
horns, fans etc. which are not directly linked to the control of the
vehicle must carry the C CE
E
symbol
2).
• If technical modifications are to be made, our guidelines must be
observed. This is to ensure that no damage occurs to the vehicle,
the traffic and operating safety is retained and that the
modifications are permissible.
K
1)e e– European Community authorisation symbol.2)C
CE
E– Manufacturer conformity declaration in the European Community.3)Not available in all countries.
•
• WWe
e iin
nf
fo
or
rm
m yyo
ou
u tth
ha
at
t eex
xp
pr
re
es
ss
sl
ly
y aap
pp
pr
ro
ov
ve
ed
d SSE
EA
AT
T3
3)
)a
ac
cc
ce
es
ss
so
or
ri
ie
es
s aan
nd
d GGe
en
nu
ui
in
ne
e
S SE
EA
AT
T ppa
ar
rt
ts
s aar
re
e aav
va
ai
il
la
ab
bl
le
e ffo
or
r yyo
ou
ur
r vve
eh
hi
ic
cl
le
e.
. TTh
he
e rre
el
li
ia
ab
bi
il
li
it
ty
y,
, ssa
af
fe
et
ty
y aan
nd
d
s su
ui
it
ta
ab
bi
il
li
it
ty
y oof
f tth
ho
os
se
e ppa
ar
rt
ts
s aan
nd
d aac
cc
ce
es
ss
so
or
ri
ie
es
s hha
av
ve
e bbe
ee
en
n ees
sp
pe
ec
ci
ia
al
ll
ly
y aad
da
ap
pt
te
ed
d ffo
or
r
y yo
ou
ur
r vve
eh
hi
ic
cl
le
e.
.
• • DDe
es
sp
pi
it
te
e cco
on
nt
ti
in
nu
uo
ou
us
s mma
ar
rk
ke
et
t oob
bs
se
er
rv
va
at
ti
io
on
n wwe
e cca
an
nn
no
ot
t aas
ss
se
es
ss
s oor
r aac
cc
ce
ep
pt
t
r re
es
sp
po
on
ns
si
ib
bi
il
li
it
ty
y ffo
or
r oot
th
he
er
r ppr
ro
od
du
uc
ct
ts
s,
, eev
ve
en
n iin
n cca
as
se
es
s wwh
he
er
re
e aan
n oof
ff
fi
ic
ci
ia
al
ll
ly
y
r re
ec
co
og
gn
ni
is
se
ed
d ppe
er
rm
mi
it
t hha
as
s bbe
ee
en
n iis
ss
su
ue
ed
d.
.
• • AAc
cc
ce
es
ss
so
or
ri
ie
es
s ssu
uc
ch
h aas
s tte
el
le
ep
ph
ho
on
ne
e rre
et
ta
ai
in
ne
er
rs
s oor
r ddr
ri
in
nk
ks
s hho
ol
ld
de
er
rs
s mmu
us
st
t nne
ev
ve
er
r bbe
e
a at
tt
ta
ac
ch
he
ed
d tto
o tth
he
e AAi
ir
r BBa
ag
g cco
ov
ve
er
rs
s oor
r wwi
it
th
hi
in
n tth
he
ei
ir
r aar
re
ea
a oof
f eef
ff
fe
ec
ct
ti
iv
ve
en
ne
es
ss
s.
. TTh
he
ey
y
c co
ou
ul
ld
d cca
au
us
se
e iin
nj
ju
ur
ry
y iif
f tth
he
e AAi
ir
r BBa
ag
g iis
s aac
ct
ti
iv
va
at
te
ed
d ddu
ur
ri
in
ng
g aan
n aac
cc
ci
id
de
en
nt
t!
!
W
WA
AR
RN
NI
IN
NG
G

172Servicing and replacing
Spark plugs
The spark plugs are renewed during the SEAT Inspection Service.
If the spark plugs have to be renewed between the Inspection
Services, the following should be noted:
• The spark plugs and ignition system have been matched to the
engine and as such contribute to reducing the levels of exhaust
pollutants. To avoid faulty operation, engine damage and even the
withdrawal of permission to circulate due to excessive emissions
values or non-suppressed spark plugs, only use the Genuine spark
plugs for the respective engine in question. It is particularlyimportant to examine the number of electrodes, the heat value and
if necessary, the anti-parasitic.
• For technical reasons, plugs may be modified at short notice. K
Dustand pollen filter*
The dust and pollen filter is located in the heating system. T Th
he
e
f fi
il
lt
te
er
r ssh
ho
ou
ul
ld
d bbe
e cch
ha
an
ng
ge
ed
d aac
cc
co
or
rd
di
in
ng
g tto
o tth
he
e tti
im
me
e iin
nt
te
er
rv
va
al
ls
s ggi
iv
ve
en
n iin
n
t th
he
e IIn
ns
sp
pe
ec
ct
ti
io
on
n aan
nd
d MMa
ai
in
nt
te
en
na
an
nc
ce
e PPl
la
an
n.
. IIf
f tth
he
e ppa
as
ss
sa
ag
ge
e oof
f aai
ir
r iis
s
h hi
ig
gh
hl
ly
y rre
es
st
tr
ri
ic
ct
te
ed
d,
, tth
he
e ffi
il
lt
te
er
r ssh
ho
ou
ul
ld
d bbe
e cch
ha
an
ng
ge
ed
d bbe
ef
fo
or
re
e.
.
You should have the filter replaced by a Technical Service Centre.
K

177 If and when
Safety FirstControls and equipment Tips and Maintenance Technical Data
As imbalance also increases steering, suspension and tyre wear
the wheels should be balanced again. Furthermore a wheel should
always be rebalanced when the tyre has been repaired or when a
new tyre has been fitted.
I In
nc
co
or
rr
re
ec
ct
t wwh
he
ee
el
l aal
li
ig
gn
nm
me
en
nt
t
Incorrect wheel alignment not only causes excessive, usually
uneven, tyre wear but can also impair the vehicle’s safe handling.
In case of abnormal tyre wear, contact a Technical Service Centre.
W We
ea
ar
r iin
nd
di
ic
ca
at
to
or
rs
s
At the bottom of the tread of the original tyres there are 1.6 mm
high “wear indicators” running across the tread
⇒fig. 133. There
are 6-8 of these indicators – according to make – evenly spaced
around the tyre circumference. Marks on the walls of the tyre (for
example the letters “TWI” or triangles) show the locations of the
wear indicators.N No
ot
te
e
When tread depth is down to 1.6 mm measured in the tread groove next to
the wear indicator bar – the official permissible minimum tread depth has
been reached (in export countries this figure may differ).
K
Renewing wheels/tyres
Wheels and tyres are important design features. The wheels and
tyres approved by us should be used. They are specially matched
to the model concerned and contribute largely to the excellent
roadholding and safe driving characteristics.
To maintain the vehicle’s proper operation, SEAT highly
recommends the use of pneumatics/tyres of the same
characteristics to that originally supplied with.
T Th
he
e TTe
ec
ch
hn
ni
ic
ca
al
l SSe
er
rv
vi
ic
ce
es
s hho
ol
ld
d uup
p tto
o dda
at
te
e iin
nf
fo
or
rm
ma
at
ti
io
on
n rre
eg
ga
ar
rd
di
in
ng
g tth
he
e
s st
ta
an
nd
da
ar
rd
d tty
yr
re
es
s ffi
it
tt
te
ed
d bby
y tth
he
e mma
an
nu
uf
fa
ac
ct
tu
ur
re
er
r.
. AAl
ls
so
o:
: MMa
an
ny
y TTe
ec
ch
hn
ni
ic
ca
al
l
S Se
er
rv
vi
ic
ce
es
s ppo
os
ss
se
es
ss
s aa lla
ar
rg
ge
e rra
an
ng
ge
e oof
f tty
yr
re
es
s aan
nd
d rri
im
ms
s.
.
• Fitting and repairing tyres requires expert knowledge and special
tools. This work may only be carried out by specialist personnel.
F Fo
or
r tth
he
e ssa
ak
ke
e oof
f tth
he
e een
nv
vi
ir
ro
on
nm
me
en
nt
t
Because of the problems in disposing of old tyres and the specialised tools
and knowledge required, tyres should preferably be changed at a Technical
Service Centre.
• For safety reasons the tyres should be renewed in pairs and not
singly. The tyres with the deepest tread should always be on the
front wheels.
•T Th
he
e tty
yr
re
es
s mmu
us
st
t bbe
e rre
en
ne
ew
we
ed
d wwh
he
en
n tth
he
ey
y aar
re
e wwo
or
rn
n ddo
ow
wn
n tto
o tth
he
e wwe
ea
ar
r
i in
nd
di
ic
ca
at
to
or
rs
s.
.
•W
Wo
or
rn
n tty
yr
re
es
s aar
re
e dde
et
tr
ri
im
me
en
nt
ta
al
l tto
o rro
oa
ad
dh
ho
ol
ld
di
in
ng
g ppa
ar
rt
ti
ic
cu
ul
la
ar
rl
ly
y aat
t hhi
ig
gh
h ssp
pe
ee
ed
ds
s oon
n
w we
et
t rro
oa
ad
ds
s.
. FFu
ur
rt
th
he
er
rm
mo
or
re
e,
, tth
he
e vve
eh
hi
ic
cl
le
e tte
en
nd
ds
s tto
o aaq
qu
ua
ap
pl
la
an
ne
e sso
oo
on
ne
er
r.
.
W
WA
AR
RN
NI
IN
NG
G


179 If and when
Safety FirstControls and equipment Tips and Maintenance Technical Data
Technical Service Centres have all the necessary information about
the possible conversion of wheels, tyres and wheel trims.
K
Wheel bolts
T Th
he
e wwh
he
ee
el
l bbo
ol
lt
ts
s mmu
us
st
t bbe
e ccl
le
ea
an
n aan
nd
d eea
as
sy
y tto
o ttu
ur
rn
n –– ddo
o nno
ot
t ggr
re
ea
as
se
e oor
r
o oi
il
l uun
nd
de
er
r aan
ny
y cci
ir
rc
cu
um
ms
st
ta
an
nc
ce
es
s!
!
T Th
hi
is
s aap
pp
pl
li
ie
es
s nno
ot
t oon
nl
ly
y tto
o cch
ha
an
ng
gi
in
ng
g aa dde
ef
fe
ec
ct
ti
iv
ve
e wwh
he
ee
el
l bbu
ut
t aal
ls
so
o wwh
he
en
n
r re
ep
pl
la
ac
ci
in
ng
g ssu
um
mm
me
er
r tty
yr
re
es
s wwi
it
th
h wwi
in
nt
te
er
r tty
yr
re
es
s aan
nd
d vvi
ic
ce
e-
-v
ve
er
rs
sa
a.
.
K
Changing the wheels round
If the front tyres are worn more than the rear it is advisable to
change the wheels round as shown. All tyres will then have
approximately the same length of service life.With certain types of tread wear it can be an advantage to change
the wheels diagonally. For more details, contact a Technical Service
Centre.
K
Winter tyres
When fitting winter tyres note the following:
• For better driving performance, fit winter tyres on all four wheels.
• Winter tyres are no longer fully effective when the tread has worn
down to a depth of 4 mm.
The following speed limits are valid for winter tyres:
Code letter Q max. 160 km/h
Code letter T max. 190 km/h
Code letter H max. 210 km/h
Fig. 134
I In
n wwi
in
nt
te
er
r cco
on
nd
di
it
ti
io
on
ns
s,
, wwi
in
nt
te
er
r tti
ir
re
es
s wwi
il
ll
l ssi
ig
gn
ni
if
fi
ic
ca
an
nt
tl
ly
y iim
mp
pr
ro
ov
ve
e hha
an
nd
dl
li
in
ng
g oof
f tth
he
e
v ve
eh
hi
ic
cl
le
e.
.
B Be
ec
ca
au
us
se
e oof
f tth
he
ei
ir
r mma
ak
ke
e uup
p ((w
wi
id
dt
th
h,
, rru
ub
bb
be
er
r mmi
ix
xt
tu
ur
re
e,
, ttr
re
ea
ad
d ffo
or
rm
ma
at
ti
io
on
n eet
tc
c.
.)
),
,
s su
um
mm
me
er
r tty
yr
re
es
s ppr
ro
ov
vi
id
de
e lle
es
ss
s ttr
ra
ac
ct
ti
io
on
n oon
n iic
ce
e aan
nd
d ssn
no
ow
w.
.
W
WA
AR
RN
NI
IN
NG
G

T Th
he
e hhi
ig
gh
he
es
st
t ppe
er
rm
mi
is
ss
si
ib
bl
le
e ssp
pe
ee
ed
d ffo
or
r yyo
ou
ur
r wwi
in
nt
te
er
r tty
yr
re
es
s mmu
us
st
t nno
ot
t bbe
e eex
xc
ce
ee
ed
de
ed
d.
.
T Th
hi
is
s cco
ou
ul
ld
d dda
am
ma
ag
ge
e tth
he
e wwh
he
ee
el
l aan
nd
d lle
ea
ad
d tto
o aa sse
er
ri
io
ou
us
s aac
cc
ci
id
de
en
nt
t.
.
W
WA
AR
RN
NI
IN
NG
G
CON-007

180If and when
F
Fo
or
r tth
hi
is
s rre
ea
as
so
on
n,
, iin
n sso
om
me
e cco
ou
un
nt
tr
ri
ie
es
s,
, vve
eh
hi
ic
cl
le
es
s wwh
hi
ic
ch
h cca
an
n eex
xc
ce
ee
ed
d tth
hi
is
s
s sp
pe
ee
ed
d mmu
us
st
t hha
av
ve
e aan
n aap
pp
pr
ro
op
pr
ri
ia
at
te
e sst
ti
ic
ck
ke
er
r iin
n tth
he
e ddr
ri
iv
ve
er
r’
’s
s ffi
ie
el
ld
d oof
f
v vi
ie
ew
w.
. TTh
he
es
se
e aar
re
e aav
va
ai
il
la
ab
bl
le
e ffr
ro
om
m TTe
ec
ch
hn
ni
ic
ca
al
l SSe
er
rv
vi
ic
ce
e CCe
en
nt
tr
re
es
s.
.
Please note regulations to this effect in your country.
• All-weather tyres can also be used instead of winter tyres.
• If you have a flat tyre the remarks on using the spare wheel on
page 174 should be noted.
• Do not leave winter tyres fitted for an unnecessary long period
because when the roads are free of snow and ice the handling with
summer tyres is better.
F Fo
or
r tth
he
e ssa
ak
ke
e oof
f tth
he
e een
nv
vi
ir
ro
on
nm
me
en
nt
t
For environmental reasons summer tyres should be fitted again as soon as
possible because normally they are quieter in running, tyre wear is reduced
and the fuel consumption is lower.
K
Snow chains
Snow chains can only be fitted on the front wheels.
The use of snow chains is permitted on 155/80 R 13, 165/70 R 14
and 185/60 R 14 tires.
O On
nl
ly
y uus
se
e tth
hi
in
n cch
ha
ai
in
ns
s wwh
hi
ic
ch
h ddo
o nno
ot
t sst
ta
an
nd
d ccl
le
ea
ar
r mmo
or
re
e tth
ha
an
n 115
5 mmm
m
( (i
in
nc
cl
lu
ud
di
in
ng
g tte
en
ns
si
io
on
ne
er
r)
).
.
When using snow chains wheel rim plates and rim rings must be
taken off. In this case, to protect the wheel, the bolts must then be
fitted with caps which are available from Technical Service Centres.When driving over roadswhich are free of snow you must remove
the chains. On such roadsthey are detrimental to vehicle handling,
damage the tyres and wear out quickly.
In some countries the maximum permissible speed with snow
chains is 50 km/h.
K
C Ch
ha
an
ng
gi
in
ng
g wwh
he
ee
el
ls
s
Preparation work
– In case of a flat tyre or puncture, park the vehicle as far as
possible away from the traffic flow. If necessary, switch hazard
warning lights on and place the warning triangle in position – note
any statutory requirements.
– All vehicle occupants should leave the vehicle and move to a
safe area (e.g. behind safety barrier).
– Apply handbrake firmly, engage a gear or place the gear selector
in position “P” and chock the opposite wheel with a stone or
similar.
– When towing a trailer, the trailer must first be disengaged from
the towing vehicle before the wheel is changed.
– Take tools and spare wheel out of luggage compartment.
C Ca
au
ut
ti
io
on
n
Carry out wheel change on as flat a surface as possible.K

185 If and when
Safety FirstControls and equipment Tips and Maintenance Technical Data
Anti-theft* wheel bolts
1Anti-theft wheel bolt
2Adapter for the wheel bolts
(The adapter is stored with the on board tools.)
L Lo
oo
os
se
en
n oor
r tti
ig
gh
ht
te
en
n wwh
he
ee
el
l bbo
ol
lt
ts
s
•First, place adapter
2as far as possible onto the anti-theft
wheel1bolt.
•Place the wheel spanner (from the on board tools) as far as
possible over adapter
2and loosen or tighten the wheel bolt.
•After the wheel has been changed the adapter needs to be
removed from the wheel bolt.
We recommend that you carry the adapter for the wheel bolts inthe vehicle and stow it at a location well known to the owner,
preferably with the on board tools.
C Co
od
de
e
The code for the wheel bolt is engraved in the front of the adapter.
M Ma
ak
ke
e aa nno
ot
te
e oof
f tth
he
e cco
od
de
e aan
nd
d kke
ee
ep
p iit
t iin
n aa ssa
af
fe
e ppl
la
ac
ce
e.
. OOn
nl
ly
y wwi
it
th
h tth
hi
is
s
c co
od
de
e cca
an
n aa rre
ep
pl
la
ac
ce
em
me
en
nt
t aad
da
ap
pt
te
er
r bbe
e oob
bt
ta
ai
in
ne
ed
da
at
t aa SSE
EA
AT
T OOf
ff
fi
ic
ci
ia
al
l
S Se
er
rv
vi
ic
ce
e CCe
en
nt
te
er
r.
.
N No
ot
te
e
When fitting anti-theft wheel bolts it is indispensable to ensure a t to
or
rq
qu
ue
e oof
f
1 12
20
0 NNm
m
. If the bolts are too tight, damage to the bolts and adaptor can
occur.
K
F Fu
us
se
es
s
The individual current circuits are protected by fuses.
We recommend you always carry spare fuses with you, which may
be purchased from any Technical Service Centre.
12
B45-329CFig. 141
N Ne
ev
ve
er
r,
, uun
nd
de
er
r aan
ny
y cci
ir
rc
cu
um
ms
st
ta
an
nc
ce
es
s ““r
re
ep
pa
ai
ir
r”
” tth
he
e ffu
us
se
es
s oor
r rre
ep
pl
la
ac
ce
e tth
he
em
m wwi
it
th
h
m mo
or
re
e ppo
ow
we
er
rf
fu
ul
l oon
ne
es
s,
, aas
s dda
am
ma
ag
ge
e iin
n aan
no
ot
th
he
er
r ppa
ar
rt
t oof
f tth
he
e eel
le
ec
ct
tr
ri
ic
ca
al
l ssy
ys
st
te
em
m
c co
ou
ul
ld
d ooc
cc
cu
ur
r.
. TTh
hi
is
s cco
ou
ul
ld
d eev
ve
en
n lle
ea
ad
d tto
o aa ffi
ir
re
e.
.
W
WA
AR
RN
NI
IN
NG
G


186If and when
N
No
ot
te
e
• If the fuse burns out again shortly after being changed, immediately take
your vehicle to a Technical Service Centre to have the electricalsystem
checked.
• Some of the components listed are only found on certain models or are
optional extras.
K
Changing a fuse
The fuses are located on the left hand side of the dash panel
behind a cover.
On right-hand drive versions, the fuses are on the right hand side
of the dash panel behind a cover.
• Switch off the ignition and the component concerned.
• Take the cover off.
To do this, place the flat blade of the screwdriver in the recess on
the cover (arrow) and lever off.
• With the aid of the list of fuses (see next pages or the cover of
the fuse box) determine which fuse belongs to the component that
has failed.
• Remove the appropriate fuse.
• Replace blown fuse – can be recognised by the burnt metal strip
– with a fuse of same amperage.
• Replace the cover.
K
IBN-028Fig. 142

188If and when
Fuse box in the engine compartment on the battery
M
Me
et
ta
al
l ffu
us
se
es
s1
1)
)
N
No
on
n-
-m
me
et
ta
al
ll
li
ic
c ffu
us
se
es
s
B1J-092DFig. 143
N Nº
ºC
Co
om
mp
po
on
ne
en
nt
tA
Am
mp
pe
er
re
es
s
1 Alternator/Ignition 175
2 Distribution input potential passenger cabin 110
3 Pump power steering 50
4 SLP (petrol)/Preheating spark plugs (diesel) 50
5 Electro-fan heater/climate fan 40
6 ABS control 40
1)These fuses should only be changed by a Technical Service Centre.
N Nº
ºC
Co
om
mp
po
on
ne
en
nt
tA
Am
mp
pe
er
re
es
s
45 Electric window, front right 25
46 Control windshield wipers 20
47 Control heated rear windshield 20
48 Control turn signals 15
49 Lighter 15
50 Current rain sensor/central locking 20
51 Radio/CD/GPS 20
52 Horn 20
53 Dipped beam, left 15
54 Electric window, rear right 25
N Nº
ºC
Co
om
mp
po
on
ne
en
nt
tA
Am
mp
pe
er
re
es
s
7 ABS control 25
8 Electro fan heater/climate fan 30
9Free --
10 Wiring control 5
11 Climate fan 5
12 Free --
13 Control Jatco automatic gearbox 5
14 Free --
15 Free --
16 Free --
K
K