4Contents
Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Windscreen washer . . . . . . . . . . . . . . . . . . . . . . . . 169
Servicing and replacing . . . . . . . . . . . . . . . . . . . . 171
Accessories, modifications and replacement of parts171
If and when . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
First aid kit, warning triangle . . . . . . . . . . . . . . . .173
On board tools, spare wheel . . . . . . . . . . . . . . . . . 173
Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Changing wheels . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Changing bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Installing a radio . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Mobile telephones and radio telephones . . . . . . 200
Emergency starting . . . . . . . . . . . . . . . . . . . . . . . . 200
Tow start/towing . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Lifting the vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 204
T
Te
ec
ch
hn
ni
ic
ca
al
l dda
at
ta
a . . . . . . . . . . . . . . . . . . . . 207
General notes . . . . . . . . . . . . . . . . . . . . . . . . . 207
General considerations on technical data . . . . . . 207
Weights and measurements . . . . . . . . . . . . . . 209
Fixing points for tow bar* . . . . . . . . . . . . . . . . . . . 209
Vehicle identification data . . . . . . . . . . . . . . . 210
Vehicle identification data . . . . . . . . . . . . . . . . . . 210
Engine data . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
Petrol engine 1.2 47 kW . . . . . . . . . . . . . . . . . . . . 212
Petrol engine 1.4 16V 55 kW . . . . . . . . . . . . . . . . . 214
Petrol engine 1.4 16V 55 kW. Automatic gearbox . 216
Petrol engine 1.4 16V 74 kW . . . . . . . . . . . . . . . . . 218
Petrol engine 2.0 85 kW . . . . . . . . . . . . . . . . . . . . 220
Diesel engine 1.4 TDI 51 kW . . . . . . . . . . . . . . . . . 222
Diesel engine 1.4 TDI 55 kW . . . . . . . . . . . . . . . . . 224
Diesel engine 1.4 TDI 59 kW . . . . . . . . . . . . . . . . . 226
Diesel engine 1.9 SDI 47 kW . . . . . . . . . . . . . . . . . 228
Diesel engine 1.9 TDI 74 kW . . . . . . . . . . . . . . . . . 230
Diesel engine 1.9 TDI 96 kW . . . . . . . . . . . . . . . . . 232
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . 234
Measurements and capacities . . . . . . . . . . . . . . . . 234
G
Ge
en
ne
er
ra
al
l iin
nd
de
ex
x . . . . . . . . . . . . . . . . . . . . . 235
120Driving
S
St
ta
ar
rt
ti
in
ng
g tth
he
e een
ng
gi
in
ne
e
General notes
• Before starting, move gear lever to neutral (with automatic
gearbox, selector lever in “P” or “N” position) and apply handbrake
firmly.
• On vehicles with a manual gearbox depress the clutch pedal
when operating starter so that starter only has to turn engine.
• As soon as engine starts, release the ignition key so that starter
can disengage.
• After starting a cold engine it may sound noisy for a moment or
two because the oil pressure has to build up in the hydraulic
tappets first. This is normal and no cause for alarm.
F Fo
or
r tth
he
e ssa
ak
ke
e oof
f tth
he
e een
nv
vi
ir
ro
on
nm
me
en
nt
t
Do not warm the engine up by running it when the vehicle is stationary.
Begin driving the vehicle as soon as possible.
C Ca
au
ut
ti
io
on
n
• Do not over-rev or use full throttle until the engine has reached the normal
operating temperature.
• On vehicles with a catalytic converter the engine must not be started by
towing the vehicle in excess of 50 m. Otherwise unburned fuel can pass into
the converter and lead to damage.
• Before trying to start the engine by towing, an attempt should be made, if
possible, to use the battery of another vehicle
⇒"Emergency starting"
chapter.K
Petrol engines
The engine is equipped with a fuel injection system that
automatically supplies the correct air/fuel mixture.
When engine i is
s cco
ol
ld
d oor
r aat
t oop
pe
er
ra
at
ti
in
ng
g tte
em
mp
pe
er
ra
at
tu
ur
re
e
do n no
ot
t
accelerate
before or during the starting procedure.
If the engine does not start at once, stop using the starter after 10
seconds. Wait about half a minute and then try again.
If the engine still does not start, the electric fuel pump fuse may
have blown
⇒ "Fuses" chapter".
When the engine i is
s vve
er
ry
y hho
ot
t
it may be necessary to accelerate
slightly after the engine has started.
K
W Wh
he
en
n rru
un
nn
ni
in
ng
g tth
he
e een
ng
gi
in
ne
e iin
n cco
on
nf
fi
in
ne
ed
d ssp
pa
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es
s tth
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ng
g.
.
W
WA
AR
RN
NI
IN
NG
G
169 Checking and refilling
Safety FirstControls and equipment Tips and Maintenance Technical Data
First you must remove cover 1as follows:
•Gently pull the lateral flanges of the battery cover
⇒arrow, fig.
126. Lift the cover to about 45° and remove it by pulling in the
direction of arrow
A.
Remove cover
2as follows:
•Gently pull lateral flange of the battery cover
⇒arrow, fig. 127.
Lift the cover by pulling in the direction of arrowB.
•To replace cover proceed in reverse order.
Constant removal and fitting of the battery is not recommended.
This can result in damage to the battery and the fuse box. If this
happens proceed to a Technical Service.
K
W Wi
in
nd
ds
sc
cr
re
ee
en
n wwa
as
sh
he
er
r
Location
The fluid container is located in the engine compartment on the
right. The container holds about 2 liters. In vehicles with a
headlight washer system*, it holds about 4.5 liters.
K
Filling the container
You need to add a window cleaning solution with a wax remover to
the water. There are severala ap
pp
pr
ro
op
pr
ri
ia
at
te
e ppr
ro
od
du
uc
ct
ts
s,
, cco
on
nt
ta
ai
in
ni
in
ng
g
i is
so
op
pr
ro
op
pi
il
li
ic
c aal
lc
co
oh
ho
ol
l oor
r mme
et
th
hy
yl
la
at
te
ed
d ssp
pi
ir
ri
it
ts
s
with wax dissolving
properties (with anti-freeze additive in winter) on the market,
because plain water is not usually sufficient to clean the glass and
Fig. 127
Fig. 128
B
2
B6Y-056S
B6Y-0042K
186If and when
N
No
ot
te
e
• If the fuse burns out again shortly after being changed, immediately take
your vehicle to a Technical Service Centre to have the electricalsystem
checked.
• Some of the components listed are only found on certain models or are
optional extras.
K
Changing a fuse
The fuses are located on the left hand side of the dash panel
behind a cover.
On right-hand drive versions, the fuses are on the right hand side
of the dash panel behind a cover.
• Switch off the ignition and the component concerned.
• Take the cover off.
To do this, place the flat blade of the screwdriver in the recess on
the cover (arrow) and lever off.
• With the aid of the list of fuses (see next pages or the cover of
the fuse box) determine which fuse belongs to the component that
has failed.
• Remove the appropriate fuse.
• Replace blown fuse – can be recognised by the burnt metal strip
– with a fuse of same amperage.
• Replace the cover.
K
IBN-028Fig. 142
187 If and when
Safety FirstControls and equipment Tips and Maintenance Technical Data
Layout of fuses
N
Nº
ºC
Co
om
mp
po
on
ne
en
nt
tA
Am
mp
pe
er
re
es
s
1 Free ---
2 ABS/ESP 10
3 Free ---
4 Brake light, clutch 5
5 Engine control unit (petrol) 5
6 Dipped beam, right 5
7 Dipped beam, left 5
8 Mirror heating control 5
9 Lambda probe 10
10 "S" signal1). Radio control 5
11 Free ---
12 Height adjustment headlights 5
13 Level sensor/oil pressure 5
14 Additional engine heating/Oil pump 10
15 Automatic gearbox control 10
16 Heated seats 15
17 Engine control unit 5
18
Instrument panel/Heating and ventilation, Navigation,Height adjustment headlights, Electric mirror 10
N Nº
ºC
Co
om
mp
po
on
ne
en
nt
tA
Am
mp
pe
er
re
es
s
19 Reverse light 15
20 Windshield washer pump 10
21 Main beam, right 10
22 Main beam, left 10
23 License plate light/pilot light for side light 5
24 Windshield wiper 10
25 Sprayers (petrol) 10
26 Brake light switch/ESP 10
27 Instrument panel/Diagnosis 5
28 Control: glove compartment light, boot light,
interior light sun roof 10
29 Climatronic 5
30 Free ---
31 Electronic window, left 25
32 Control central locking 15
33 Self-fed alarm horn 15
34 Current supply 15
35 Open roof 20
36 Engine electro-fan heating/Ventilation 25
37 Pump/headlight washers 20
38 Fog lights, rear fog lights 15
39 Control petrol engine unit 15
40 Control diesel engine unit 20
41 Fuel level indicator 15
42 Transformer ignition 15
43 Dipped beam, right 15
44 Electric window, rear left 25
1)The "S" signal is a system which incorporates steering wheel lock and ignition. Once
the ignition is switched off and without removing the key from the ignition this function
allows you to switch on some of the electrical equipment such as the car radio, the
courtesy light, etc. This function is deactivated once the key is removed from the
ignition.
188If and when
Fuse box in the engine compartment on the battery
M
Me
et
ta
al
l ffu
us
se
es
s1
1)
)
N
No
on
n-
-m
me
et
ta
al
ll
li
ic
c ffu
us
se
es
s
B1J-092DFig. 143
N Nº
ºC
Co
om
mp
po
on
ne
en
nt
tA
Am
mp
pe
er
re
es
s
1 Alternator/Ignition 175
2 Distribution input potential passenger cabin 110
3 Pump power steering 50
4 SLP (petrol)/Preheating spark plugs (diesel) 50
5 Electro-fan heater/climate fan 40
6 ABS control 40
1)These fuses should only be changed by a Technical Service Centre.
N Nº
ºC
Co
om
mp
po
on
ne
en
nt
tA
Am
mp
pe
er
re
es
s
45 Electric window, front right 25
46 Control windshield wipers 20
47 Control heated rear windshield 20
48 Control turn signals 15
49 Lighter 15
50 Current rain sensor/central locking 20
51 Radio/CD/GPS 20
52 Horn 20
53 Dipped beam, left 15
54 Electric window, rear right 25
N Nº
ºC
Co
om
mp
po
on
ne
en
nt
tA
Am
mp
pe
er
re
es
s
7 ABS control 25
8 Electro fan heater/climate fan 30
9Free --
10 Wiring control 5
11 Climate fan 5
12 Free --
13 Control Jatco automatic gearbox 5
14 Free --
15 Free --
16 Free --
K
K
189 If and when
Safety FirstControls and equipment Tips and Maintenance Technical Data
Fuse colour code
Automatic fuse
All electric windows are protected together via an automatic fuse
which breaks the circuit when overloaded (e.g. windows frozen)
and completes the circuit again after a few seconds.
K
C Ch
ha
an
ng
gi
in
ng
g bbu
ul
lb
bs
s
General notes
Before replacing a bulb you must first switch off the corresponding
consumer.Do not touch the glass part of the bulb with bare fingers since the
finger prints left on the glass or the sweat could evaporate when
the bulb becomes hot and cause a drastic decrease in life span
and/or properties. You can avoid this problem by wearing gloves
when changing a bulb.
A bulb must be replaced by a bulb with the same properties. The
designation is marked on the base of the bulb or on the glass.
We recommend you always carry a box of spare bulbs in the
vehicle. At the very least, carry the following bulbs since they are
essential for driving safety:
R Re
ea
ar
r lli
ig
gh
ht
t bbu
ul
lb
bs
s iin
n vve
eh
hi
ic
cl
le
e bbo
od
dy
y
Brake light/Side light .............................12N/P21/5W
Turn signal light ..........................................12V/P21W
R
Re
ea
ar
r lli
ig
gh
ht
t iin
n tta
ai
il
lg
ga
at
te
e
Small side light ............................................12V/W5W
Fog light......................................................12V/P21W
Reverse light ...............................................12V/P21W
O
On
ne
e rre
ef
fl
le
ec
ct
to
or
r lli
ig
gh
ht
ts
s
Main/dipped beam ..........................12V 60/55W (H4)
Turn signal light ........................................12V/PY21W
Side light .....................................................12V/W5W
D
Do
ou
ub
bl
le
e rre
ef
fl
le
ec
ct
to
or
r lli
ig
gh
ht
ts
s
Dipped beam ........................................12V/55W (H7)
Main beam ............................................12V/55W (H3)
Turn signal light ........................................12V/PY21W
Side light .....................................................12V/W5W
C
Co
ol
lo
ou
ur
rA
Am
mp
pe
er
re
es
s
Beige 5 Amp
Brown 7.5 Amp
Red 10 Amp
Blue 15 Amp
Ye l l o w 2 0 A m p
White 25 Amp
Green 30 Amp
K
235 General index
G
Ge
en
ne
er
ra
al
l iin
nd
de
ex
x
A A
ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Accelerator pedal faults (EPC)* . . . . . . . . . . . 49
Accessing battery . . . . . . . . . . . . . . . . . . . . . . 168
Accessories and parts . . . . . . . . . . . . . . . . . . . 171
Accessories, modifications and replacement
of parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Additional brake light* . . . . . . . . . . . . . . . . . . 198
Adjustable steering column* . . . . . . . . . . . . . 90
Adjusting mirrors . . . . . . . . . . . . . . . . . . . . . . 83
Adjusting the seat belt height . . . . . . . . . . . . 13
Adjusting the steering wheel position . . . . . . 90
Adjusting washer jets . . . . . . . . . . . . . . . . . . . 170
After the running-in period . . . . . . . . . . . . . . . 136
Air Bag system* . . . . . . . . . . . . . . . . . . . . . 17, 51
Air conditioning* . . . . . . . . . . . . . . . . . . . . . . . 103
Alloy wheels* . . . . . . . . . . . . . . . . . . . . . . . . .153
Altering stored speed . . . . . . . . . . . . . . . . . . . 124
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Anti-dazzle interior mirror . . . . . . . . . . . . . . . . 83
Anti-lock brake system (ABS) . . . . . . . . . . . 50, 131
Anti-theft alarm system* . . . . . . . . . . . . . . . . . 63
Anti-theft* wheel bolts . . . . . . . . . . . . . . . . . . 187
Ashtrays*, cigarette lighter* and electrical
sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95Attaching child seats with the ISOFIX system 30
Audio control from controls on the steering
wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Authorization for use . . . . . . . . . . . . . . . . . . . 67
Automatic fuse . . . . . . . . . . . . . . . . . . . . . . . . 189
Automatic gearbox* . . . . . . . . . . . . . . . . . . . . 113
Automatic* anti-dazzle interior mirror . . . . . . 83
B B
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Belt tensioner* . . . . . . . . . . . . . . . . . . . . . . . .16
Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50, 130
C
C
Care and maintenance . . . . . . . . . . . . . . . . . . 149
Care of the vehicle . . . . . . . . . . . . . . . . . . . . . 149
Cavity preservation . . . . . . . . . . . . . . . . . . . . . 154
Central locking button* . . . . . . . . . . . . . . . . . . 60
Central locking* . . . . . . . . . . . . . . . . . . . . . . . 58
Central rear head rest* . . . . . . . . . . . . . . . . . . 33
Changing a fuse . . . . . . . . . . . . . . . . . . . . . . . 186
Changing bulbs . . . . . . . . . . . . . . . . . . . . . . . . 189
Changing engine oil . . . . . . . . . . . . . . . . . . . . 161
Changing the wheels round . . . . . . . . . . . . . . 179
Changing wheels . . . . . . . . . . . . . . . . . . . . . . 180Changing wiper blades . . . . . . . . . . . . . . . . . . 82
Checking acid level . . . . . . . . . . . . . . . . . . . . . 166
Checking and refilling . . . . . . . . . . . . . . . . . . . 155
Checking coolant level . . . . . . . . . . . . . . . . . . 162
Checking fluid level . . . . . . . . . . . . . . . . . . . . 164
Checking oil level . . . . . . . . . . . . . . . . . . . . . . 160
Child safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Cigarette lighter . . . . . . . . . . . . . . . . . . . . . . .96
Cleaning and anti-corrosion treatment of
engine compartment . . . . . . . . . . . . . . . . . . . 153
Cleaning seat belts . . . . . . . . . . . . . . . . . . . . . 152
Cleaning the exhaust fumes . . . . . . . . . . . . . . 136
Climate control . . . . . . . . . . . . . . . . . . . . . . . .99
Climatronic* . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Closing the bonnet . . . . . . . . . . . . . . . . . . . . . 155
Comfort locking* . . . . . . . . . . . . . . . . . . . . . . . 72
Controls on the steering wheel* . . . . . . . . . . . 54
Coolant losses . . . . . . . . . . . . . . . . . . . . . . . . .162
Coolant specifications . . . . . . . . . . . . . . . . . . 161
Coolant temperature . . . . . . . . . . . . . . . . . . . 40
Coolant temperature/level* . . . . . . . . . . . . . . 49
Cooling system . . . . . . . . . . . . . . . . . . . . . . . .161
Correct adjustment of head restraints . . . . . . 89
Cover headlights . . . . . . . . . . . . . . . . . . . . . . . 143
Cruise control system* . . . . . . . . . . . . . . . . . . . 122