2005 SATURN ION engine

Storing a Flat or Spare Tire
and Tools
{CAUTION:
Storing a jack, a tire, or other equipment in the
passenger compartment of the vehicle could
cause injury. In a sudden stop or collision,
loose equipment could strike someone. Store
all these in the proper place.
2.2L L4 Engine
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To store a at or spare tire and tools, do the following:
1. Remove the stow bolt extension rod and sleeve
from the jack.
2. Reattach the wheel wrench to the jack.
3. Place the at tire face down into the spare tire hub.
Avoid scraping the aluminum wheel, if equipped, on
the hold-down bolt.
4. Screw the stow bolt extension rod and the sleeve
into the existing spare tire hold-down bolt.
5. Place the jack into the center of the at tire, being
careful not to scratch the inside of the wheel.
6. Place the smaller jack hold-down nut in a safe
place for use when you put the compact spare
tire back into the trunk.
7. Remove the plastic sleeve from the stow bolt
extension rod. Secure the jack and road wheel
using the larger plastic retainer.
The compact spare tire is for temporary use only.
Replace the compact spare with a full-size tire as soon
as possible.
2.0L L4 Supercharged Engine
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Vehicle Identication
Vehicle Identication Number (VIN)
This is the legal identier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on
the driver’s side. You can see it if you look through the
windshield from outside your vehicle. The VIN also
appears on the Vehicle Certication and Service Parts
labels and the certicates of title and registration.
Engine Identication
The eighth character in your VIN is the engine code.
This code will help you identify your engine,
specications and replacement parts.
Service Parts Identication Label
You will nd this label on your spare tire cover. It is very
helpful if you ever need to order parts. On this label,
you will nd the following:
VIN
Model designation
Paint information
Production options and special equipment
Be sure that this label is not removed from the vehicle.
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Engine Compartment Fuse Block
The engine compartment fuse block is located in
the engine compartment on the driver’s side of the
vehicle. SeeEngine Compartment Overview on
page 5-12for more information on location.
2.2L L4 Engine
Fuses Usage
1 Transaxle Control Module
2 Not Used
3 Not Used
4 Passenger’s Side Headlamp
5 Air Conditioning
6 Not Used
7 Not Used
8Anti-lock Brake System, Traction
Control Module
9 Engine Control Module
10Canister Purge Solenoid, Canister
Vent Solenoid, Low Coolant Switch,
Oxygen Sensors
11Electric Ignition Control Module,
Charging System, Neutral Stop
Back-Up Switch
12 Not Used
13 Transaxle
14Transaxle Control Module, Neutral
Stop Back-Up
15 PRNDL, Back-up Switch
16 Fuel Injectors (Cylinder 1, 2, 3, 4)
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Fuses Usage
17 Fog Lamp
18 Driver’s Side Headlamp
19 Windshield Wiper
20 Horn
21Entertainment, Premium Radio
Amplier
22Anti-lock Brake System, Traction
Control Module
23 Rear Defogger
38 Starter/Ignition
39 Body Control Module 1
40Anti-lock Brake System, Traction
Control Module
41 Body Control Module 2
42 Not Used
43 Electric Power Steering
44 Air Pump Relay Fuse
45 Cooling Fan
46 Crank
47 Body Control Module 1A
48 Body Control Module (IGN 3)Relays Usage
24 Air Conditioning Clutch
25 Horn
26 Fog Lamps
27 Air Solenoid
28 Body Control Module
29 Powertrain
30 Engine Cooling Fan
31 Engine Control Module
32 Wiper System 1
33 Wiper System 2
34 Rear Window Defogger
Diodes Usage
35
§Air Conditioning Diode
36
§Not Used
37
§Wiper Diode
Miscellaneous Usage
49 Fuse Puller
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2.0L L4 Supercharged Engine
Fuses Usage
1 Engine Control Module
2 Not Used
3 Not Used
4 Passenger’s Side Headlamp
5 Air Conditioning
6 Not Used
7 Not Used
8Anti-lock Brake System, Traction
Control Module
9 Engine Control Module
Fuses Usage
10Canister Purge Solenoid, Canister
Vent Solenoid, Low Coolant Switch,
Oxygen Sensors
11Electric Ignition Control Module,
Charging System, Neutral Stop
Back-Up Switch
12 Not Used
13 Engine Control Module
14 Boost
15 PRNDL, Back-up Switch
16 Fuel Injectors
17 Not Used
18 Driver’s Side Headlamp
19 Windshield Wiper
20 Horn
21Entertainment, Premium Radio
Amplier
22Anti-lock Brake System, Traction
Control Module
23 Rear Defogger
38 Starter/Ignition
39 Body Control Module 1
40Anti-lock Brake System, Traction
Control Module
41 Body Control Module 2
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Fuses Usage
42 Not Used
43 Electric Power Steering
44 Cooling Fan 2
45 Cooling Fan 1
46 Crank
47 Body Control Module 1A
48 Body Control Module (IGN 3)
Relays Usage
24 Air Conditioning Clutch
25 Horn
26 Not Used
27 After Cooler Pump
28 Starter/Crank
29 Powertrain
30 Engine Cooling Fan 1
31 Engine Control Module
32 Wiper System 1
33 Wiper System 2
34 Rear Window Defogger
Diodes Usage
35
§Air Conditioning Diode
36
§Not Used
37
§Wiper Diode
Miscellaneous Usage
49 Fuse Puller
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Capacities and Specications
The following approximate capacities are given in English and metric conversions. SeeRecommended Fluids and
Lubricants on page 6-14for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 0.9 lbs 0.41 kg
Cooling System 7.9 quarts 7.5 L
Intercooler System (2.0L L4 Supercharged) 2.0 quarts 1.88 L
Engine Oil with Filter
2.2L L4 Engine 5.0 quarts 4.7 L
2.0L L4 Supercharged Engine 6.0 quarts 5.7 L
Fuel Tank 13.5 gallons 50.5 L
Transaxle
Manual 1.8 quarts 1.7 L
Automatic 6.9 quarts 6.6 L
Wheel Nut Torque 92 ft-lb 125Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual. Recheck uid level after lling.
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