6Engine bayColor code______________ 278
Engine number __________ 278
Gearbox number _________ 278
Warning labels __________ 7
Vehicle identification number 278Alternator ______________ 210
Drive belt _______________ 210
Exhaust emission control __ 151
Ignition system __________ 272
Simple troubleshooting
(A/C, ACC) _____________ 257
Spark plugs _____________ 272
Turbo gauge ____________ 84Engine oil: checking level __ 202Automatic transmission _________ 159
Transmission: technical data _____ 272
Manual transmission ___________ 158
Battery ______________________ 208
Battery charge ________________ 208
Jump starting _________________ 193
Changing engine oil ____________ 203
Engine: description ____________ 199
Engine: technical data __________ 270
Important considerations for driving 150
Oil grade and viscosity__________ 270
Topping-up fluid _________ 211
Wash/wipe stalk switch____ 100
Washer fluid ____________ 211
Washer jets ____________ 212
Power steering ________________ 207
Fluid: checking/topping up _______ 207
Coolant: checking/topping-up ____ 205
Driving in hot climates __________ 183
Radiator _____________________ 270
Temperature gauge ____________ 84
Changing a fuse _________ 227
Fuse table _____________ 232
Fuses _________________ 227
Relays ________________ 232ABS brakes_____________ 166
Brake pads _____________ 206
Brake system ___________ 274
Brake fluid______________ 206
ProCarManuals.com
154 Starting and drivingRefueling1 Switch off the engine.
2 Open the filler cap, located in the right-
hand rear fender.
3 Insert the fuel pump nozzle beyond the
flange on the filler pipe and let the first
mark (a ring, a pimple or the first spring-
coil) rest on the flange. Do not withdraw
the nozzle while filling is in progress.
4 Cease refueling the first time the pump
stops, and wait a few seconds after
you´ve finished pumping before you
remove the nozzle.
Manually opening the fuel filler door, Con-
vertible, see page 74.Filler cap
To remove the filler cap, turn it slowly to the
left (counterclockwise). The filler cap has a
spring in it; if you let go of the cap too soon,
it will spring back to the right.
When you put the filler cap back on, turn it
to the right (clockwise) until you hear three
clicks. Make sure you fully install the cap.
The most effective way to prevent conden-
sation forming in the tank (and thus avoid
possible running problems) is to keep the
tank full.
Refer to page 181 for information regarding
gasoline anti-freeze.
WARNING
If a fire starts while you are refueling, do
not remove the nozzle. Shut off the flow of
fuel by shutting off the pump or by notify-
ing the station attendant. Leave the area
immediately.
NOTICEDo not overfill. Fuel should not come right
up the filler pipe as expansion room is
needed when the temperature rises.
Fill to maximum filling capacity.
Stop filling after the first time that the
nozzle trips to shut off the flow of fuel.
Filling capacity can differ between
different fuel stations and outside
temperature. Fuel tank volume when
nozzle trips to shut off, may vary by
0.5 gal. (2 liters).
Do not fill fuel all the way up the filler
pipe. The gasoline must be allowed
room for expansion especially during
hot weather.
Filler cap
ProCarManuals.com
161 Starting and driving
Lock-upThe transmission’s torque converter has a
lock-up function. This can lock the torque
converter, thus reducing the engine speed
and fuel consumption.Kick-downWhen the accelerator is pressed down fully,
a down change is made to optimize acceler-
ation, e.g. for overtaking.
Following this, the next higher gear will be
selected at the optimum engine speed,
unless you ease off the accelerator before
reaching this.
Driving in hilly country with a
heavy loadThe transmission fluid can overheat when
the gearbox is strained, for example, when
driving with a trailer on hilly roads. To avoid
the transmission fluid overheating, always
drive with the selector lever in the D posi-
tion. The adaptive gear change patterns are
then active.
High air temperatures or a faulty oil cooler
can also cause the transmission fluid to
overheat. Overheating reduces the service
life of the fluid.
TowingTowing of cars with automatic transmission,
see page 190.Descending hillsIf the speed of the car increases while
descending a steep hill, despite the acceler-
ator being released, the control module will
change down. If you desire more powerful
engine braking, manually select a lower
gear (see page 164).
WARNING
Remember to use the braking effect of the
engine (1st, 2nd or 3rd gear) when you
are descending long or steep hills to
spare the brakes.
Overheating can cause the brakes to
fade!
ProCarManuals.com
181 Starting and driving
Driving in cold weatherIn cold weather, special attention should be
paid to the following:
Before driving off, make sure that the
wiper blades have not frozen to the wind-
shield.
Remove any snow from the heating
system air intakes between the hood and
the windshield.
If necessary, inject oil into the locks to
prevent them from freezing. Use molyb-
denum-sulphide oil (MoS
2). If the locks
freeze, exercise care when unlocking the
car (manual unlocking) to avoid breaking
the key. Warm up the key or use a de-icer.
It is particularly important when the roads
are slippery that the brakes and tires are
in good condition.
For how to check the level of antifreeze in
the engine coolant, see page 205.
Add gasoline anti-freeze when refueling
several times before the onset of winter.
This will prevent condensation water in
the fuel tank from freezing and causing
interruptions in the fuel supply. The likeli-
hood of condensation is lowest when the
fuel tank is full.
If the car is parked outside and the
temperature is below zero, gasoline anti-
freeze is of little use as it cannot remove
water that has already frozen. Park the
car in a warm place so that any ice that
may have built up melts, then add gaso-
line anti-freeze when refueling.Condensation is caused by temperature
fluctuations, either in the outside temper-
ature alone or when the car is alternately
parked outdoors and in a garage.
Convertible: Avoid operating the soft top
at temperatures below 23°F (–5°C).
The car is equipped with tires designed to
provide optimum grip on both wet and dry
roads, although this has been achieved at
the expense of somewhat reduced grip on
snow and ice. For regular driving on snow
and ice, we therefore recommend that
winter tires be fitted. However, winter tires
achieve this extra grip at the expense of
grip on bare road surfaces.
Winter tires, particularly studded tires, gen-
erally make driving safer on snow and ice.
Acquaint yourself with the legal provi-
sions governing the use of different
types of winter tires and snow chains.
Studded tires are not allowed in some
countries. If winter tires are fitted, the same
type must be fitted to all four wheels. Your
Saab dealer will be pleased to advise you on
the best tires for your car.
ProCarManuals.com
202 Car careEngine oilChecking the oil levelCheck the engine oil level regularly.
1 Park the car on a level ground.
2 Switch off the engine and wait for
2–5 minutes. The engine should be at
normal operating temperature.
3 Take the dipstick out and wipe it off with
a clean rag before carrying out the
check.
The level must not be below the MIN mark
on the dipstick, but nor should it be above
the MAX mark. Excess engine oil could
result in abnormal oil consumption.
The distance between the MIN and MAX
marks is equivalent to 1.0 qt (1.0 l).
Saab 9-3 Aero: The engine oil level is
checked each time the engine is started. If
the oil level is low, the following message
appears on the SID:Recommended oil grade, see page 270.
Make sure you screw on the oil filler cap
properly after topping up the oil to avoid run-
ning problems.
It is normal for an engine to consume a cer-
tain amount of oil. It is therefore often nec-
essary to top up the oil between services.
Check the engine oil level regularly.During the Break-in Period (approx.
3,000 miles or 5,000 km) and when driving
at high speeds or with a trailer, the oil
consumption may be higher than normal.NOTICEToo high oil level can damage the engine.
Low engine oil level.
Fill oil now.
NOTICEChange of engine oil and oil filter may be
required more frequently if the car is
being used under certain conditions, see
page 263.
Oil filler cap and dipstick
ProCarManuals.com
203 Car care
Changing engine oil
Engine oil and oil filter should be changed
according to the service program.
For oil volumes and grades, refer to “Tech-
nical data”.
The oil should be drained when the engine
is warm. The car must stand on level
ground.
1 Unscrew the drain plug in the bottom of
the sump and leave the oil to drain into
a suitable receptacle for at least
10 minutes. Take care, as the oil may be
hot.
2 Refit the drain plug with a new washer.
3 Change the oil filter once the engine oil
has drained (see page 204).
4 Fill with new oil.
Run the engine to normal temperature and
check the oil level.
WARNING
Prolonged and repeated exposure of
the skin to engine oil can cause seri-
ous skin disorders. Avoid prolonged
skin contact whenever possible.
Used engine oil contains chemicals
that have caused cancer in laboratory
animals. Always protect your skin by
washing thoroughly with soap and
water.
Keep oil out of reach of children.
Do not touch the turbocharger or
exhaust manifold. These get very hot
when the engine has been running.
Do not spill oil on hot parts of the
engine as this could cause a fire. Used
engine oil is particularly flammable.
Protect the environment. Do not
dispose of oil into the ground or down
a drain. Dispose of all used oil and
oil filters at an appropriate disposal
facility.
Drain plug
ProCarManuals.com
207 Car care
The foot brake and parking brake are self-
adjusting.
It is not possible to detect, through abnormal
pedal or parking brake lever travel, whether
the brake pads are worn and need replac-
ing. It is therefore essential that brake pads
be checked regularly, as specified in the
service program.
Brake pads should only be changed at a
Saab dealer. To ensure optimum brake
performance, use only Saab genuine
brake pads.
Power steeringCheck the level of the power steering fluid in
the reservoir regularly, in accordance with
the service program.
The wheels should point directly forwards
during this check.
Clean round the cap before unscrewing it.
Wipe the dipstick. To check the level, screw
down the cap completely and then remove
it again.
The oil level should lie between the MAX
and MIN marks when the oil temperature is
about 68°F (+20°C). If the oil is colder, the
level will be lower, and at a higher tempera-
tures the level will be higher.
Top up with “CHF 11S power steering fluid”.
NOTICEAvoid spilling brake fluid onto paintwork,
since it can cause the paint to bubble and
lift. If any brake fluid is spilled, the area
should be flushed with large quantities of
water as quickly as possible.
WARNING
Power steering fluid on hot engine
components constitutes a fire risk.
Power steering fluid reservoir
ProCarManuals.com
257 Car care
Air conditioning (A/C)
TroubleshootingIf a fault occurs in the A/C system, there are
a number of checks you can perform your-
self. If the fault persists, however, have the
system checked at a Saab dealer.
Note:
When the A/C system is running, the intake
air is dehumidified. The resultant condensa-
tion that forms on the evaporator is drained
off under the car. When the car is parked,
this may result in a small puddle forming on
the ground. The warmer the air and the
higher the relative humidity, the more con-
densation will be produced.Inadequate coolinga Check that the controls for temperature
and air distribution are correctly set; see
“Manual climate-control system” on
page 103.
b Check that the condenser (in front of the
radiator) has not become clogged with
dirt and insects.
c Make sure that the compressor drive
belt does not slip (see page 210).
d Check the fuses for the ventilation fans
and compressor (see page 229).
Maintenance The compressor drive belt should be
inspected under the regular service
program.
Clean away dirt and insects from the
condenser and radiator to prevent clog-
ging. When washing the car, use the hose
to spray the radiator and condenser
(located in front of the radiator) from both
sides (both from the front of the car and
from inside the engine bay). Do not use a
pressure washer.
Caution: Do not hose down the radia-
tor and condenser while the engine is
hot.
Other than in extremely cold weather, do not
screen the radiator, e.g. with netting, as this
will greatly diminish its cooling capacity.
Applicable to the manual climate control
system - During cold months the air condi-
tioning should be switched on once or
twice a month and run for 5–10 minutes
during highway driving once the engine is
warm.
This action saves the gaskets in the
compressor from being spoiled. The
compressor uses a lubricant that circu-
lates with the coolant.
WARNING
All repairs and adjustments to the A/C
system must be carried out at a Saab
dealer authorized for this kind of work.
The A/C system is pressurized. Do not
break any connections or undo A/C
system components.
Escaping gas can cause eye injury or
other personal injury.NOTICE The A/C system is designed for use
with R134a refrigerant.
Refrigerant handling requires special
equipment and special procedures for
charging and draining the system.
Never mix R 134a with other refriger-
ants.
NOTICEDo not use a pressure washer when
cleaning the condenser or radiator due to
the risk of damage.
ProCarManuals.com