Page 480 of 788
RHEOSTAT
CHASSIS ELECTRICAL54A-92
INSPECTIONM1542006100228
RHEOSTAT RESISTANCE CHECK
1. Connect the battery and the test bulb (40 W) as
shown in the illumination.
2. Operate the rheostat, and if brightness changes
smoothly without switching off, rheostat function is
normal.
AC305310
AB
40 W
Page 484 of 788

REAR WINDOW DEFOGGER
CHASSIS ELECTRICAL54A-96
ON-VEHICLE SERVICE
PRINTED HEATER LINES CHECKM1543001800311
1. Run engine at 2,000 r/min. Check heater element
with battery at full.
2. Turn "ON" rear window defogger switch. Measure
heater element voltage with circuit tester at rear
window glass centre A. Condition is good if it
indicates about six volts.
3. If 12 volts is indicated at A, there is a break in the
negative terminals from A. Move test bar slowly to
negative terminal to detect where voltage
changes suddenly (0 volts).
4. If 0 volts is indicated at A, there is a break in the
positive terminals from A. Defect where the
voltage changes suddenly (12 volts) in the same
method described above.
REAR WINDOW DEFOGGER SWITCH
REMOVAL AND INSTALLATIONM1543006200314
Refer to GROUP 55, Heater Control Assembly and
A/C Switch P.55-77.
INSPECTIONM1543019502388
DEFOGGER RELAY CHECK
ACX00813
Normal characteristic curve
Abnormal characteristic curve
A (Centre point)
Approximately 6 V
Negative
terminal Print heater line
Positive
terminal
Open circuit point Voltage
AC Voltage
Negative
terminal Print heater line
Positive
terminal
Battery voltage Tester
connectionSpecified
condition
Not supplied 4 − 5 Open circuit
•Connect terminal
3 to the positive
battery terminal
•Connect terminal
1 to the negative
battery terminal4 − 5 Less than 2
ohms
1 5
4
3
AC305319
AB
Rear windowdefogger relay
Page 543 of 788
TROUBLESHOOTING
HEATER, AIR CONDITIONER AND VENTILATION55-59
INSPECTION PROCEDURE 11: A/C Compressor power supply system.
A/C
COMPRESSOR
RELAY
A/C
COMPRESSOR
A/C
REFRIGERANT
TEMPERATURE
SWITCH
MAGNETIC
CLUTCH
IGNITION
SWITCH (IG2)
ENGINE-ECU BATTERY
RELAY
BOX
ENGINE-A/T-ECU
Wire colour code
B : Black LG : Light green G : Green L : Blue
W : White Y : Yellow SB : Sky blue BR : Brown
O : Orange GR : Gray R : Red P : Pink V : Violet
: M/T
: A/TNOTE
A/C Compressor Circuit
Page 547 of 788

TROUBLESHOOTING
HEATER, AIR CONDITIONER AND VENTILATION55-63
STEP 6. Voltage measurement at B-17X A/C
compressor relay connector.
(1) Remove the relay, and measure at the junction
block side.
(2) Measure the voltage between terminal 1 and
body earth.
OK: System voltage
Q: Is the check result normal?
YES :
Go to Step 8.
NO : Go to Step 7.
STEP 7. Check the wiring harness between B-17X
A/C compressor relay connector terminal No.1
and the battery.
NOTE:
Prior to the wiring harness inspection, check
intermediate connector A-13 or C-111
, and repair if necessary.
•Check the A/C compressor relay power supply
line for open circuit.
Q: Is the check result normal?
YES :
The trouble can be an intermittent
malfunction (Refer to GROUP 00, How to
Cope with Intermittent Malfunction P.00-5).
NO : Repair the wiring harness.
AC304988AB
Connector: B-17X
Front of
vehicle
1
3 2
4
Relay box side
AC301541EV
Connector B-17X
(Relay box side)
Front of
vehicle1
3 2
4
AC304988AB
Connector: B-17X
Front of
vehicle
1
3 2
4
Relay box side
AC303857
Connector: A-13
AB
A-13 (B)
AC303816
Connector: C-111
AF
615
121179
810234
Page 553 of 788

ON-VEHICLE SERVICE
HEATER, AIR CONDITIONER AND VENTILATION55-69
ON-VEHICLE SERVICE
SIGHT GLASS REFRIGERANT LEVEL
TEST
M1552008400378
1. Start the engine.
2. Operate the air-conditioner, and then set the
temperature to maximum cooling.
3. Hold the engine speed at 1500 r/min.
4. Check the refrigerant level (bubble state) through
the sight glass.
CAUTION
Use the low-pressure service valve.
NOTE: Use the refrigerant recovery station to
charge the specified refrigerant because you can
not calculate the amount of the refrigerant
properly with the sight glass.
MAGNETIC CLUTCH TESTM1552008500405
1. Disconnect the magnetic clutch connector to the
magnetic clutch.
2. Connect positive battery voltage directly to the
connector for the magnetic clutch.3. If the magnetic clutch is normal, there will be a
"click." If the pulley and armature do not make
contact ("click"), there is a malfunction.
COMPRESSOR DRIVE BELT
ADJUSTMENT
M1552001000335
<1300, 1600>
Refer to GROUP 11A, On-vehicle Service − Drive
Belt Tension Check P.11A-7.
<2000>
Refer to GROUP 11C, On-vehicle Service − Drive
Belt Tension Check P.11C-7.
DUAL PRESSURE SWITCH CHECKM1552010400320
1. Remove the dual pressure switch connector and
connect the high/low pressure side terminals
located on the harness side as shown in the
illustration..
2. Install a gauge manifold to the high-pressure side
service valve of the refrigerant line. (Refer to
P.55-98, P.55-99.)
3. When the high/low pressure sides of the dual
pressure switch are at operation pressure (ON)
the resistance should less than two ohms
between the terminals. If open circuit, replace the
switch. Items State
Insufficient Many bubbles are seen.
If refrigerant is extremely
low, it appears white.
Sufficient or excess
refrigerantNo bubbles are seen.
AC005963
Bubbles Insufficient
refrigerantSufficient or excess
refrigerant
AC
AC005671
Magnetic clutch connector
AC
AC001368AD High/Low
Pressure Side
Low-pressure side
High-pressure side
ON
OFFON
OFF
2650 ± 200 2060 ± 200230 ± 20 210 ± 25
(kPa)
Page 559 of 788
ON-VEHICLE SERVICE
HEATER, AIR CONDITIONER AND VENTILATION55-75
POWER RELAY CHECKM1552008800309
BLOWER RELAY CONTINUITY CHECKA/C COMPRESSOR RELAY CONTINUITY
CHECK
Battery voltage Tester
connectionSpecified
condition
Not applied 4 − 5 Open circuit
•Connect
terminal 3 to
the positive
battery
terminal
•Connect
terminal 1 to
the negative
battery
terminal4 − 5 Less than 2
ohms
AC305308
4
5 1
235
14
3
Blower relay
AB
Battery voltage Tester
connectionSpecified
condition
Not applied 1 − 4 Open circuit
•Connect
terminal 2 to
the positive
battery
terminal
•Connect
terminal 3 to
the negative
battery
terminal1 − 4 Less than 2
ohms
AC305307
A/C compressor relay
AB
21
34
1
24
3
Front of
vehicle
Page 560 of 788

ON-VEHICLE SERVICE
HEATER, AIR CONDITIONER AND VENTILATION55-76
FAN CONTROL RELAY CONTINUITY
CHECK
IDLE-UP OPERATION CHECK
M1552001600371
1. Before inspection and adjustment, set vehicle in
the following condition:
•Engine coolant temperature: 80 − 90 °C•Lamps, electric cooling fan and accessories: Set
to OFF
•Transmission: Neutral ("N" or "P" for vehicles with
A/T)
•Steering wheel: Straightforward
2. Check whether or not the idle speed is the
standard value. <1300, 1600> Refer to GROUP
13A, On-vehicle Service − Basic Idle Speed
Adjustment P.13A-387.
<2000> Refer to GROUP 13B, On-vehicle Service
− Basic Idle Speed Adjustment P.13B-324.
Standard value: 750 ± 50 r/min
3. When the A/C is running after turning the A/C
switch to ON, and the blower switch to the 3(MH)
or 4(HI) position, check to be sure that the idle
speed is at the standard value.
Standard value: 850 ± 50 r/min
NOTE: It is not necessary to make an adjustment,
because the idling speed is automatically
adjusted by the ISC system. If, however, a
deviation from the standard value occurs for some
reason, check the ISC system.
CLEAN AIR FILTER REPLACEMENT
PROCEDURE
M1552020100030
1. Remove the glove box (Refer to GROUP 52A,
Instrument Panel P.52A-2).
2. Remove the two screws as shown, and replace
the clean air filter.
3. Install the glove box. Battery voltage Tester
connectionSpecified
condition
Not applied 2 − 4 Open circuit
•Connect
terminal 1 to
the positive
battery
terminal
•Connect
terminal 3 to
the negative
battery
terminal2 − 4 Less than 2
ohms
AC305307
Fan control relay
13
4 2
3 4
1 2
AC
AC305114AB
Air filter
Instrument panel
Page 570 of 788