2005 MITSUBISHI LANCER Body

42-1
GROUP 42
BODY
CONTENTS
HOOD . . . . . . . . . . . . . . . . . . . . .
42-3
ON-VEHICLE SERVICE. . . . . . . . .
42-3
ADJUSTMENT OF CLEARANCE
AROUND HOOD . . . . . . . . . . . . . . . . . . 42-3
ADJUSTMENT OF ALIGNMENT OF
HOOD STEPPED PORTION AND
HOOD STRIKER . . . . . . . . . . . . . . . . . . 42-3
ADJUSTMENT OF HOOD HEIGHT . . . 42-3
HOOD . . . . . . . . . . . . . . . . . . . . . . .42-4
REMOVAL AND INSTALLATION . . . . . 42-4
FENDER . . . . . . . . . . . . . . . . . . .42-5
SPECIAL TOOL . . . . . . . . . . . . . . .
42-5
FENDER . . . . . . . . . . . . . . . . . . . . .42-6
REMOVAL AND INSTALLATION . . . . . 42-6
FUEL FILLER LID . . . . . . . . . . .42-8
REMOVAL AND INSTALLATION .
42-8
STRUT TOWER BAR . . . . . . . .42-9
REMOVAL AND INSTALLATION .
42-9
WINDOW GLASS . . . . . . . . . . . 42-9
ADHESIVE . . . . . . . . . . . . . . . . . . .
42-9
SPECIAL TOOLS . . . . . . . . . . . . . .42-9
WINDOW REPAIR . . . . . . . . . . . . .42-10
WINDSHIELD . . . . . . . . . . . . . . . . .42-12
REMOVAL AND INSTALLATION . . . . . . 42-12
REAR WINDOW GLASS . . . . . . . .42-16
REMOVAL AND INSTALLATION . . . . . . 42-16
QUARTER WINDOW GLASS . . . .42-19
REMOVAL AND INSTALLATION . . . . . . 42-19
TAILGATE WINDOW GLASS . . . .42-22
REMOVAL AND INSTALLATION . . . . . . 42-22
DOOR . . . . . . . . . . . . . . . . . . . . 42-25
SERVICE SPECIFICATIONS . . . . .
42-25
SEALANT . . . . . . . . . . . . . . . . . . . .42-25
SPECIAL TOOLS . . . . . . . . . . . . . .42-25
Continued on next page

HOOD
BODY42-3
HOOD
ON-VEHICLE SERVICE
ADJUSTMENT OF CLEARANCE AROUND
HOOD
M1421007200129
ADJUSTMENT OF ALIGNMENT OF HOOD
STEPPED PORTION AND HOOD
STRIKER
M1421007300126
ADJUSTMENT OF HOOD HEIGHTM1421007400123
Rotate the hood bumper by using arrow mark on the
hood bumper as a guide to adjust the hood height. If
the hood bumper is rotated just one turn, the hood
height changes by approximately 3 mm.
AC005945
AC005947
Y0215AU
X0424CA
AC005948
AB
Section A – AA
A
Hood
Hood bumper 17 mm

HOOD
BODY42-4
HOOD
REMOVAL AND INSTALLATIONM1421001600561
Post-installation Operation
•Adjustment of Clearance Around Hood (Refer to P.42-3).
•Adjustment of Alignment of Hood Stepped Portion and
Hood Striker (Refer to P.42-3).
•Adjustment of Hood Height (Refer to P.42-3).
AC304739
1 1
22
44
5 6 73 8
910
AD9.0 ± 2.0 N·m21 ± 4 N·m 11 ± 2 N·m21 ± 4 N·m
Removal
1. Hood bumper
2. Hood latch
3. Hood weatherstrip
Hood lock release cable removal
steps
4. Hood lock release handle
5. Hood lock release cableHood and hood hinge removal
steps
6. Hood insulator
7. Hood weatherstrip
•Washer hose (Refer to GROUP 51,
Windshield wiper and washer
P.51-23.)
8. Hood
9. Hood support rod
10. Hood hinge

FENDER
BODY42-5
FENDER
SPECIAL TOOLM1421000600256
AC300865
Note
: Clip positions
Section A – A
AC
Clip
A
A
6 8
6 8
Clip positions
Tool Number Name Use
MB990784 Ornament remover Side turn-signal lamp removal
MB990784

FENDER
BODY42-6
FENDER
REMOVAL AND INSTALLATIONM1421001900302
Pre-removal and Post-installation Operation
•Front Bumper Removal and Installation (Refer to GROUP
51, Front Bumper P.51-2.)
•Front Deck Garnish Removal and Installation (Refer to
GROUP 51, Windshield Wiper and Washer P.51-23.)
•Side Air Dam Removal and Installation side air dam> (Refer to GROUP 51, Side Air Dam
P.51-15.)
AC300491
AC304753
AC303863
Clip Section A – A
AB
A A
123
3 4
Note
: Clip positions
Removal steps
1. Splash shield
<> >>A<<2. Side turn-signal lamp3. Delta outer garnish
4. FenderRemoval steps (Continued)

FENDER
BODY42-7
REMOVAL SERVICE POINT
<> SIDE TURN-SIGNAL LAMP
REMOVAL
Use special tool ornament remover (MB990784) to
prize out the tab from the fender, and remove the
side turn signal light.
INSTALLATION SERVICE POINT
>>A<< SIDE TURN-SIGNAL LAMP
INSTALLATION
Engage the claw with the fender panel, and install
the side turn-signal lamp.
AC005980AC005980
Front of vehicle
Side turn-signal light
MB990784
ABAC005719
Fender panelHook
Claw
Fender panel
: Front of vehicle
AE

FUEL FILLER LID
BODY42-8
FUEL FILLER LID
REMOVAL AND INSTALLATIONM1421002500277
Pre-removal and Post-installation Operation
•Rear Seat Removal and Installation (Refer to GROUP
52A, Rear Seat P.52A-28.)
•Front Scuff Plate (Driver's Seat Side), Rear Scuff Plate
(Driver's Side), Centre Pillar Lower Trim (Driver's Side),
Quarter Trim (Driver's Side) Removal and Installation
(Refer to GROUP 52A, Trims P.52A-11.)
18M0109W0570AQ
AC005996
AC005973
3
54
3
2 1
5.0 ± 1.0 N·m
AC
Fuel filler lid height and clearance
adjustment
Removal steps
1. Fuel filler lid panel assembly
2. Clip
3. Fuel filler lid hook assembly4. Fuel filler lid lock release cable
5. Fuel filler lid lock release handleRemoval steps (Continued)

STRUT TOWER BAR
BODY42-9
STRUT TOWER BAR
REMOVAL AND INSTALLATIONM1421005600091
WINDOW GLASS
ADHESIVEM1422000500081
SPECIAL TOOLSM1422000600293
AC304680AB
Strut tower bar44 ± 5 N·m
Item Specified adhesive
Windshield 3M ATD Part No.8609 Super Fast Urethane Auto Glass
Sealant or equivalent
3M ATD Part No.8608 Super Fast Urethane Primer or
equivalent Rear window glass
Quarter window glass
Tailgate window glass
Tool Number Name Use
MB990480 Glass holder Removal and installation of window glass
MB990784 Ornament remover Removal of rear window lower moulding
MB990480
MB990784