WATER HOSE AND WATER PIPE ENGINE COOLING14-33 REMOVAL AND INSTALLATION <4G6>M1141003300426 Pre-removal and Post-installation Operation •Engine Coolant Draining and Supplying (Refer to P.14-22). •Air Cleaner Assembly Removal and Installation (Refer to GROUP 15 P.15-3). •Thermostat Removal and Installation (Refer to P.14-26). AC303471 1 23 4 56 7 8 9 9 13 ± 2 N·m 23 ± 4 N·m 13 ± 2 N·m N N AB 2 Sealant: Mitsubishi Genuine Part No. MD970389 or equivalentØ3 mm Ø3 mm 5 Removal steps <> >>C<<1. Radiator upper hose connection >>B<<2. Cooling water outlet hose fitting 3. Throttle body water return hose 4. Throttle body water feed hose >>B<<5. Thermostat case assembly 6. Heater water hose connection7. Control wiring harness clamp 8. Water pump inlet pipe >>A<<9. Cooling water line O-ringRemoval steps (Continued)
WATER HOSE AND WATER PIPE ENGINE COOLING14-34 REMOVAL SERVICE POINT <> RADIATOR UPPER HOSE DISCONNECTION After making mating marks on the radiator upper hose and hose clamp, disconnect the radiator upper hose. INSTALLATION SERVICE POINTS >>A<< COOLING WATER LINE O-RING INSTALLATION CAUTION Do not allow engine oil or other grease to adhere to the cooling water line O-ring Insert the cooling water line O-ring to the water pump water inlet pipe, and coat the outer portion of the cooling water line O-ring with water or engine coolant. >>B<< THERMOSTAT CASE ASSEMBLY/COOLING WATER OUTLET HOSE FITTING INSTALLATION 1. Use a gasket scraper or wire brush to completely eliminate all gasket material on the gasket mounting surface. 2. Apply a bead of the specified sealant. Specified Sealant: MITSUBISHI GENUINE PART No.MD970389 or equivalent 3. With the sealant still wet (within 15 minutes after the sealant is applied), install the thermostat case assembly or cooling water outlet hose fitting. Do not apply the sealant in an area more than the required. >>C<< RADIATOR UPPER HOSE CONNECTION 1. Insert radiator upper hose as far as the projection of the cooling water outlet hose fitting. 2. Align the mating marks on the radiator upper hose and hose clamp, and then connect the radiator upper hose. INSPECTIONM1141003400296 WATER PUMP INLET PIPE AND THROTTLE BODY WATER HOSES CHECK Check the water pipe and hoses for cracks, damage and clogs. Replace them if necessary. AC200641AC Mating marks AC200644AC O-ring Water inlet pipe Water pump or thermostat case AC200642 Mating marks Projection Cooling water outlet hose fitting AJ Radiator upper hose
CHARGING SYSTEM ENGINE ELECTRICAL16-14 REMOVAL SERVICE POINT <> SHIFT CABLE AND SHIFT CABLE BRACKET ASSEMBLY REMOVAL Remove the shift cable bracket installation bolt with the shift cable installed on the shift cable bracket, and remove the shift cable and shift cable bracket assembly from the transmission. <> ALTERNATOR ASSEMBLY REMOVAL After removing the alternator assembly installation bolts and nut, move the alternator assembly to the transmission side and remove the alternator assembly upward the engine room through the clearance between the transmission and the inlet manifold. AC303827 65 84 9 7 22 ± 4 N·m 23 ± 3 N·m 8.8 ± 1.0 N·m44 ± 10 N·m AB Removal steps 4. Battery wiring harness clamp 5. Engine oil pressure switch connection 6. Alternator connector<>7. Alternator assembly 8. Water pump pulley 9. Alternator braceRemoval steps (Continued) AC302930AB Alternator assemnly
