Page 80 of 788
Page 87 of 788
STARTING SYSTEM
ENGINE ELECTRICAL16-23
STARTER MOTOR ASSEMBLY INSPECTIONM1162001100205
PINION GAP ADJUSTMENT
1. Disconnect the field coil wire from the M-terminal
of the magnetic switch.
2. Connect a 12-volt battery between the S-terminal
and M-terminal.
CAUTION
This test must be performed quickly (in less than
10 seconds) to prevent the coil from burning.
3. Set the switch to "ON", and the pinion will move
out.
4. Check the pinion-to-stopper clearance (pinion
gap) with a feeler gauge.
Standard value: 0.5 − 2.0 mm5. If the pinion gap is out of specification, adjust by
adding or removing gasket(s) between the
magnetic switch and front bracket.
MAGNETIC SWITCH PULL-IN TEST
1. Disconnect the field coil wire from the M-terminal
of the magnetic switch.
CAUTION
This test must be performed quickly (in less than
10 seconds) to prevent the coil from burning.
2. Connect a 12-volt battery between the S-terminal
and M-terminal.
3. If the pinion moves out, the pull-in coil is good. If it
doesn't, replace the magnetic switch.
AK300648AB
<4G1>
Switch
S
M
Wire
Battery Starter
motor B
AKX01238
<4G6>
B MS
batterySwitch
Starter
motorWire
AG
AKX00198
Stopper
Pinion gap Pinion
AC
AKX00199
AK300649AB
<4G1>
S
M
Wire
Battery Starter
motor B
AKX01242
<4G6>
S
B M
Battery
Starter
motorWire
AF
Page 90 of 788
Page 114 of 788
EMISSION CONTROL
ENGINE AND EMISSION CONTROL17-6
VACUUM HOSE
VACUUM HOSE PIPING DIAGRAMM1173000900417
AK300964
To
fuel tankFuel pressure
regulatorFrom
fuel pump
Catalytic
converter
Catalytic
converter Oxygen sensor
(front)
Oxygen sensor (rear)EGR valve <4G1>
EGR control
solenoid valvePurge control
solenoid valveCanisterAir
AB
Air cleaner
AK204364
AC
Air cleaner
Air
Canister
Purge control
solenoid valve EGR control
solenoid valve EGR valve From
fuel pump To
fuel tankFuel pressure
regulator
PCV valve
Oxygen sensor
(front)
Oxygen sensor (rear) Catalytic
converter
Catalytic
converter
<4G6>
Page 133 of 788
26-1
GROUP 26
FRONT AXLE
CONTENTS
GENERAL INFORMATION . . . . . . . .26-2
SERVICE SPECIFICATIONS . . . . . . .26-3
LUBRICANTS . . . . . . . . . . . . . . . . . .26-3
SPECIAL TOOLS . . . . . . . . . . . . . . . .26-4
ON-VEHICLE SERVICE . . . . . . . . . . .26-7
WHEEL BEARING AXIAL PLAY CHECK . . 26-7
HUB BOLT REPLACEMENT . . . . . . . . . . . 26-7
FRONT AXLE HUB ASSEMBLY . . . .26-8
REMOVAL AND INSTALLATION . . . . . . . . 26-8
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 26-11
DISASSEMBLY AND REASSEMBLY . . . . . 26-11
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 26-13
DRIVE SHAFT ASSEMBLY . . . . . . . .26-14
REMOVAL AND INSTALLATION . . . . . . . . 26-14
DISASSEMBLY AND REASSEMBLY . . . . . 26-18
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 26-21
BJ BOOT (RESIN BOOT)
REPLACEMENT . . . . . . . . . . . . . . . . . . . . . 26-21
Page 134 of 788
GENERAL INFORMATION
FRONT AXLE26-2
GENERAL INFORMATION
M1261000100347
The front axle consists of front hubs, knuckles, wheel
bearings and driveshafts, and has the following
features:
•The wheel bearing is a double-row angular
contact ball bearing which incorporates the oil
seals and is highly resistant to thrust loads.
•The driveshaft incorporates BJ-TJ type constant
velocity joints with high transmission efficiency for
low vibration and noise.•The dynamic damper has been mounted on the
driveshaft to reduce differential gear noise.
•ABS rotor for detecting the wheel speed is
press-fitted to the BJ.
NOTE: .
•TJ: Tripod Joint
•BJ: Birfield Joint
SPECIFICATIONS
CONSTRUCTION DIAGRAM
Item 1.3L, 1.6L 2.0L
Wheel bearing Type Double-row angular contact ball bearing
Bearing (OD x ID) mm 80 x 40 80 x 40
Driveshaft Joint type Outer BJ BJ
Inner TJ TJ
Length (joint to joint) ×
diameter mm LH 375.9 × 23.2 375.9 × 23.2
RH 699 × 23.2 (1.6L-M/T),
703.2 × 22 (1.3L-M/T,
1.6L-A/T)700 × 23.2
AC303569
Front hubKnuckleStrut assembly
TJ (LH)
Drive shaft (LH)
Dynamic damper
BJ
Wheel bearing
Drive shaft (RH) TJ (RH)
AB
ABS rotorDynamic damper
Page 135 of 788
SERVICE SPECIFICATIONS
FRONT AXLE26-3
SERVICE SPECIFICATIONS
M1261000300396
LUBRICANTS
M1261000400382
Item Standard value Limit
Wheel bearing axial play mm
−0.05
Hub starting torque N⋅m
−1.8
Protruding length of stabilizer bar mounting bolt mm 22 ± 1.5
−
Setting of TJ boot length mm 1.3L-RH, 1.6L-A/T-RH 85 ± 3
−
1.3L-LH, 1.6L-M/T,
1.6L-A/T-LH, 2.0L90 ± 3
−
Opening dimension of the
special tool (MB991561) mmWhen the BJ boot band
(small) is crimped2.9
−
When the BJ boot band
(large) is crimped2.9
−
Crimped width of the BJ boot band mm 2.4 − 2.8
−
Item Specified lubricant Quantity
TJ boot grease Repair kit grease 1.3L-LH, 1.6L-LH, 2.0L-LH 120 ± 10 g
1.3L-RH, 1.6L-A/T-RH 110 ± 10 g
1.6L-M/T-RH 120 ± 10 g
2.0L-RH 105 ± 10 g
BJ boot grease Repair kit grease 95 ± 10 g
Page 136 of 788
SPECIAL TOOLS
FRONT AXLE26-4
SPECIAL TOOLS
M1261000600375
Tool Number Name Use
MB990767 End yoke holder Fixing of the hub
MB991618 Hub bolt remover Removal of the hub bolt
MB991897 Ball joint remover Knuckle and tie rod end ball joint
disconnection
NOTE: Steering linkage puller
(MB990635 or MB991113)is also used
to disconnect knuckle and tie rod end
ball joint.
MB990241
A: MB990242
B: MB990244Axle shaft puller
A: Puller shaft
B: Puller barRemoval of the drive shaft
MB991354 Puller body
MB991056 or
MB991355Knuckle arm
bridge•Removal of the hub
•Removal of the wheel bearing
A: MB991017
B: MB990998
C: MB991000A, B: Front hub
remover and
installer
C: Spacer•Removal of the hub
•Provisional holding of the wheel
bearing
•Measurement of hub starting torque
•Measurement of wheel bearing axial
play
NOTE: MB991000, which belongs to
MB990998, should be used as a
spacer.
B990767
MB991618
AC106827
MB990241AB
A
B
MB991354
AC100320 ABA
B
C
