2005 MITSUBISHI 380 instrument panel

MOTORS AND TRANSISTOR
HEATER, AIR CONDITIONING AND VENTILATION55-157
MOTORS AND TRANSISTOR
REMOVAL AND INSTALLATIONM1551006900028
MODE SELECTION DAMPER
CONTROL MOTOR REMOVAL
STEP
1. MODE SELECTION DAMPER
CONTROL MOTOR
POWER TRANSISTOR REMOVAL
STEP
GLOVE BOX ASSEMBLY,
INSTRUMENT CENTER PANEL
ASSEMBLY (REFER TO GROUP
52A, INSTRUMENT PANEL
P.52A-4).
2. POWER TRANSISTORBLOWER MOTOR REMOVAL
STEP
3. BLOWER MOTOR
OUTSIDE/INSIDE AIR
SELECTION DAMPER MOTOR
REMOVAL STEP
GLOVE BOX ASSEMBLY,
INSTRUMENT CENTER PANEL
ASSEMBLY (REFER TO GROUP
52A, INSTRUMENT PANEL
P.52A-4).
4. OUTSIDE/INSIDE AIR
SELECTION DAMPER MOTOR

SENSORS
HEATER, AIR CONDITIONING AND VENTILATION55-160
SENSORS
REMOVAL AND INSTALLATIONM1554001900088
Required Special Tools:
: Diagnostic Tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface
(V.C.I.)
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A
INTERIOR TEMPERATURE
SENSOR REMOVAL STEPS
LOWER PANEL (REFER TO
GROUP 52A, INSTRUMENT
PA N E L P.52A-4).
1. INTERIOR TEMPERATURE
SENSOR
2. ASPIRATOR HOSEPHOTO SENSOR REMOVAL
STEPS
3. PHOTO SENSOR

DUCTS
HEATER, AIR CONDITIONING AND VENTILATION55-175
DUCTS
REMOVAL AND INSTALLATIONM1553001000275
DEFROSTER NOZZLE AND
DISTRIBUTION DUCT REMOVAL
STEPS
INSTRUMENT PANEL (REFER TO
GROUP 52A P.52A-4).
1. VENTILATOR AIR DISTRIBUTION
DUCT
2. SIDE DEFROSTER DUCT
3. DEFROSTER NOZZLE
FOOT DUCT AND REAR HEATER
DUCT REMOVAL STEPS
FRONT SEAT ASSEMBLY
(REFER TO GROUP 52A, FRONT
SEAT ASSEMBLY P.52A-21).
FRONT SCUFF PLATE, COWL
SIDE TRIM (REFER TO GROUP
52A, TRIMS P.52A-11.)
FLOOR CARPET PEELING
FLOOR CONSOLE ASSEMBLY
(REFER TO GROUP 52A, FLOOR
CONSOLE ASSEMBLY P.52A-10.)
TRUNK LID RELEASE HANDLE
COVER (REFER TO GROUP 42,
TRUNK LID P.42-63.)
ACCELERATOR STOPPER
(REFER TO GROUP 17,
ACCELERATOR CABLE AND
PEDAL P.17-9.)
4. REAR HEATER DUCT A
5. REAR HEATER DUCT BFOOT DUCT AND REAR HEATER
DUCT REMOVAL STEPS

WINDOW GLASS
BODY42-15
WINDSHIELD
REMOVAL AND INSTALLATIONM1422001000324
Pre-removal and Post-installation Operation
Front Deck Garnish Removal and Installation (Refer to
GROUP 51, Windshield Wiper and Washer P.51-17).
Roof Drip Molding Removal and Installation (Refer to
GROUP 51, Garnish and Molding P.51-8).
Front Pillar Trim Removal and Installation (Refer to
GROUP 52A, Trims P.52A-11).
Instrument Panel Front End Garnish Removal and Instal-
lation (Refer to GROUP 52A, Instrument Panel Assembly
P.52A-4).
Inside Rear View Mirror Removal and Installation (Refer
to GROUP 52A, Inside Rear View Mirror P.52A-20).

SUNROOF ASSEMBLY
BODY42-80
SUNROOF ASSEMBLY
REMOVAL AND INSTALLATIONM1426001200308
Post-installation Operation Sunroof assembly>
Sunroof Water Test (Refer to P.42-75).
Sunroof Fit Adjustment (Refer to P.42-76).
Post-installation Operation Sunroof motor assembly>
Sunroof Initializing Adjustment (Refer to P.42-77).
REMOVAL
1. ROOF LID GLASS ASSEMBLY
2. OVERHEAD CONSOLE ASSEMBLY
DRAIN PIPE REMOVAL STEPS
FRONT HEADLINING PAD (REFER
TO GROUP 52A, HEADLINING
P.52A-19).
FRONT SPLASH SHIELD (REFER
TO P.42-10).
UPPER FRAME TO FRONT PILLAR
BRACE (FRONT DRAIN PIPE )
(REFER TO P.42-84).
INSTRUMENT PANEL PARCEL BOX
(FRONT DRAIN PIPE )
(REFER TO GROUP 52A,
INSTRUMENT PANEL P.52A-4).
>>A<<3. FRONT DRAIN PIPE
REAR HEADLINING PAD (REFER
TO GROUP 52A, HEADLINING
P.52A-19).
TRUNK TRIM ASSEMBLY (REFER
TO GROUP 52A, TRIMS P.52A-11).
REAR SPLASH SHIELD (REFER TO
GROUP 51, REAR BUMPER P.51-5).
>>A<<4. REAR DRAIN PIPE
SUNROOF MOTOR ASSEMBLY
REMOVAL STEPS
HEADLINING (REFER TO GROUP
52A, HEADLINING P.52A-19).
5. SUNROOF MOTOR ASSEMBLYDRAIN PIPE REMOVAL STEPS

CLUTCH PEDAL
CLUTCH21A-4
CLUTCH PEDAL
REMOVAL AND INSTALLATIONM1211001600232
Post-installation Operation
Clutch Pedal Adjustment (Refer to P.21A-2).
Removal steps
Instrument panel under cover
(Refer to GROUP 52A, Instrument
panel 52A-4).
1. Stopper
2. Snap pin
3. Clevis pin
4. Clutch master cylinder mounting
nut5. Clutch pedal assembly mounting
bolt
6. Pedal pad
7. Pedal stopper
8. Clutch pedal assembly
8. Clutch pedal switchRemoval steps (Continued)

PRECAUTIONS BEFORE SERVICE
GENERAL00-22
ENGINE MODEL STAMPING
The engine model is stamped on the cylinder block.
The engine model number is as shown as follow.
The engine serial number is stamped near the engine model
number.
PRECAUTIONS BEFORE SERVICE
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)M1001011600056
1. Items to review when servicing SRS:
(1) Be sure to read GROUP 52B, Supplemental
Restraint System (SRS). For safe operation,
please follow the directions and heed all
warnings.
(2) Wait at least 60 seconds after disconnecting
the battery cable before doing any further
work. The SRS system is designed to retain
enough voltage to deploy the air bag even
after the battery has been disconnected.
Serious injury may result from unintended air
bag deployment if work is done on the SRS
system immediately after the battery cable is
disconnected.
(3) Warning labels must be heeded when
servicing or handling SRS components.
Warning labels can be found in the following
locations.
Front impact sensor
Hood
Sun visor
Instrument panel (passenger ’s side)
SRS-ECU
Steering wheel
Clock spring
Air bag module (Driver's or front
passenger's)
Side-airbag module (Driver's side or front
passenger's side)
Side impact sensor
Seat belt pre-tensioner
(4) Always use the designated special tools and
test equipment.(5) Store components removed from the SRS in a
clean and dry place. The air bag module
should be stored on a flat surface and placed
so that the pad surface is facing upward.
(6) Never attempt to disassemble or repair the
SRS components (SRS-ECU, air bag module
and clock spring). If there is a defect, replace
the defective part.
(7) Whenever you finish servicing the SRS, check
the SRS warning light operation to make sure
that the system functions properly.
(8) Be sure to deploy the air bag before disposing
of the air bag module or disposing of a vehicle
equipped with an air bag (Refer to GROUP
52B, Air Bag Module Disposal Procedures
P.52B-254).
2. Observe the following when carrying out
operations on places where SRS components are
installed, including operations not directly related
to the SRS air bag.
(1) When removing or installing parts, do not allow
any impact or shock to occur to the SRS
components.
(2) If heat damage may occur during paint work,
remove the SRS-ECU, the air bag module,
clock spring, the front impact sensor, the side
impact sensor, and the seat belt pre-tensioner.
a.SRS-ECU, air bag module, clock spring,
front impact sensor, the side impact sensor:
93
C (200F) or more
b.Seat belt pre-tensioner: 90
C (194F) or
more ENGINE MODEL ENGINE DISPLACEMENT
6G75 3828cc

TCL SWITCH
TRACTION CONTROL SYSTEM (TCL)13C-49
TCL SWITCH
REMOVAL AND INSTALLATIONM1136001600027
WHEEL SPEED SENSOR
REMOVAL AND INSTALLATIONM1136002500023
Refer to GROUP 35B, Wheel Speed Sensor P.35B-95.
ABS/TCL-ECU
REMOVAL AND INSTALLATIONM1136005300017
Replace the hydraulic unit (integrated with ABS/TCL-ECU). (Refer to GROUP 35B, Hydraulic Unit P.35B-93).
REMOVAL STEPS
HOOD LOCK RELEASE HANDLE
(REFER TO GROUP 42, HOOD P.42-8.)
INSTRUMENT LOWER PANEL (REFER
TO GROUP 52A, INSTRUMENT PANEL
ASSEMBLY P.52A-4.)
INSTRUMENT PANEL GARNISH
(REFER TO GROUP 52A,
INSTRUMENT PANEL ASSEMBLY
P.52A-4.)
1. SWITCH BEZEL ASSEMBLY
2. SWITCH PANEL ASSEMBLY
3. TCL SWITCH REMOVAL STEPS (Continued)