Page 3 of 304
Maintenance and Specifications 253
Engine compartment 255
Engine oil 258
Battery 263
Engine Coolant 265
Fuel information 271
Air filter(s) 285
Part numbers 286
Refill capacities 287
Lubricant specifications 290
Accessories 296
Index 298
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Copyright © 2005 Ford Motor Company
Table of Contents
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Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check fuel capLow tire warning
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Introduction
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IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
4.0L SOHC V6 engine
1. Engine coolant reservoir
2. Engine oil filler cap
3. Power steering fluid reservoir
4. Brake fluid reservoir
5. Power distribution box
6. Battery
7. Engine oil dipstick
8. Air filter assembly
9. Windshield washer fluid reservoir
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4.6L V8 engine
1. Engine coolant reservoir
2. Engine oil dipstick
3. Brake fluid reservoir
4. Power distribution box
5. Battery
6. Power steering fluid reservoir
7. Engine oil filler cap
8. Air filter assembly
9. Windshield washer fluid reservoir
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BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the “MAX” line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range, the performance of your
brake system could be
compromised, seek service from your dealer immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid
The automatic transmission does not have a transmission fluid dipstick.
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, (i.e., if the transmission slips or
shifts slowly) or if you notice some sign of fluid leakage.
Transmission fluid should be checked and, if required, fluid
should be added by a qualified technician.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
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CHANGING THE AIR FILTER ELEMENT
1. Release the clamps that secure the air filter housing cover.
2. Carefully separate the two halves of the air filter housing.
3. Remove the air filter element from the air filter housing.
4. Wipe the air filter housing and cover clean to remove any dirt or
debris and to ensure good sealing.
5. Install a new air filter element. Be careful not to crimp the filter
element edges between the air filter housing and cover. This could cause
filter damage and allow unfiltered air to enter the engine if not properly
seated.
6. Replace the air filter housing cover and secure the clamps.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be voided for any damage to
the engine if the correct air filter element is not used.
TRANSFER CASE FLUID (IF EQUIPPED)
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
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3. Add only enough fluid through
the filler opening so that the fluid
level is at the bottom of the
opening.
Use only fluid that meets Ford specifications. Refer toLubricant
specificationsin this chapter.
DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Your vehicle may be equipped with universal joints that require
lubrication. Refer to thescheduled maintenance informationfor
maintenance intervals. If the original universal joints are replaced with
universal joints equipped with grease fittings, lubrication will also be
necessary.
MOTORCRAFT PART NUMBERS
Component 4.0L SOHC V6 engine 4.6L 3V V8 engine
Air filter element FA-1695 FA-1695
Fuel filter 2C5E-9155-BB 2C5E-9155-BB
Battery BXT-65-650 BXT-65-650
Oil filter FL-820S FL-820S
PCV valve
1
Spark plugs2
1
The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your dealer or a qualified service
technician. Refer toscheduled maintenance informationfor the
appropriate intervals for changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
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A
Accessory delay ..........................62
AdvanceTrac ..............................201
Air cleaner filter ...............284–286
Air conditioning ..........................39
Airbag supplemental
restraint system ........130–131, 135
and child safety seats ............132
description ......................131, 135
disposal ....................................138
driver airbag ....................133, 136
indicator light .................135, 137
operation .........................133, 136
passenger airbag .............133, 136
All Wheel Drive (AWD),
driving off road .........................211
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................265
Anti-lock brake system
(see Brakes) ..............................199
Audio system
(see Radio) ................18, 21, 25, 30
Automatic transmission
driving an automatic
overdrive .................................207
fluid, adding ............................284
fluid, checking ........................284
fluid, refill capacities ..............287
fluid, specification ..................292
Auxiliary power point .................60
Axle
lubricant
specifications ..................290, 292
refill capacities ........................287
B
Battery .......................................263acid, treating emergencies .....263
jumping a disabled battery ....231
maintenance-free ....................263
replacement, specifications ...286
servicing ..................................263
BeltMinder .................................126
Brakes ........................................198
anti-lock ...................................199
anti-lock brake system
(ABS) warning light ...............199
fluid, checking and adding ....284
fluid, refill capacities ..............287
fluid, specifications .........290, 292
lubricant specifications ..290, 292
parking ....................................200
shift interlock ..........................205
C
Calculating load ........................189
Capacities for refilling fluids ....287
Cargo cover .................................89
Cell phone use ............................57
Changing a tire .........................159
Child safety restraints ..............139
child safety belts ....................139
Child safety seats ......................141
attaching with tether straps ..145
in front seat ............................143
in rear seat ..............................143
Cleaning your vehicle
engine compartment ..............248
instrument panel ....................250
interior .....................................251
interior trim ............................251
plastic parts ............................250
safety belts ..............................251
washing ....................................247
waxing .....................................247
Index
298