2005 Mercury Mountaineer engine

3. The fuel cap may not have been securely tightened. SeeFuel filler
capin this chapter.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel and/or properly tightening the fuel cap. After three
driving cycles without these or any other temporary malfunctions
present, theCheck engine/Service engine soonlight should turn off. (A
driving cycle consists of a cold engine startup followed by mixed
city/highway driving.) No additional vehicle service is required.
If theCheck engine/Service engine soonlight remains on, have your
vehicle serviced at the first available opportunity.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If yourCheck engine/Service engine
soonlight is on, refer to the description in theWarning lights and
chimessection of theInstrument Clusterchapter. Your vehicle may not
pass the I/M test with theCheck engine/Service engine soonlight on.
If the vehicle’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a “not ready for I/M test”
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
•First, at least 10 minutes of driving on an expressway or highway.
•Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
POWER STEERING FLUID
Check the power steering fluid. Refer to the scheduled maintenance
guide for the service interval schedules. If adding fluid is necessary, use
only MERCON
AT F.
2005 Mountaineer(mnt)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
282

•4.0L SOHC V6 engine
•4.6L V8 engine
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir.
5. The fluid level should be between the MIN and MAX lines. Do not add
fluid if the level is in this range.
6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the correct operating range. Be sure to put the
cap back on the reservoir.
2005 Mountaineer(mnt)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
283

BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the “MAX” line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range, the performance of your
brake system could be
compromised, seek service from your dealer immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid
The automatic transmission does not have a transmission fluid dipstick.
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, (i.e., if the transmission slips or
shifts slowly) or if you notice some sign of fluid leakage.
Transmission fluid should be checked and, if required, fluid
should be added by a qualified technician.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
2005 Mountaineer(mnt)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
284

CHANGING THE AIR FILTER ELEMENT
1. Release the clamps that secure the air filter housing cover.
2. Carefully separate the two halves of the air filter housing.
3. Remove the air filter element from the air filter housing.
4. Wipe the air filter housing and cover clean to remove any dirt or
debris and to ensure good sealing.
5. Install a new air filter element. Be careful not to crimp the filter
element edges between the air filter housing and cover. This could cause
filter damage and allow unfiltered air to enter the engine if not properly
seated.
6. Replace the air filter housing cover and secure the clamps.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be voided for any damage to
the engine if the correct air filter element is not used.
TRANSFER CASE FLUID (IF EQUIPPED)
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
2005 Mountaineer(mnt)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
285

3. Add only enough fluid through
the filler opening so that the fluid
level is at the bottom of the
opening.
Use only fluid that meets Ford specifications. Refer toLubricant
specificationsin this chapter.
DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Your vehicle may be equipped with universal joints that require
lubrication. Refer to thescheduled maintenance informationfor
maintenance intervals. If the original universal joints are replaced with
universal joints equipped with grease fittings, lubrication will also be
necessary.
MOTORCRAFT PART NUMBERS
Component 4.0L SOHC V6 engine 4.6L 3V V8 engine
Air filter element FA-1695 FA-1695
Fuel filter 2C5E-9155-BB 2C5E-9155-BB
Battery BXT-65-650 BXT-65-650
Oil filter FL-820S FL-820S
PCV valve
1
Spark plugs2
1
The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your dealer or a qualified service
technician. Refer toscheduled maintenance informationfor the
appropriate intervals for changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2005 Mountaineer(mnt)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
286

2For spark plug replacement, see your dealer or a qualified service
technician. Refer toscheduled maintenance informationfor the
appropriate intervals for changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to the MAX
line on reservoir
Engine oil
(including filter
change)
5
Motorcraft SAE
5W-30 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-30 Super
Premium Motor
Oil (Canada)4.0L 5.0 quarts
(4.7L)
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)4.6L 6.0 quarts
(5.7L)
Fuel tank N/A All 22.5 gallons
(85.2L)
2005 Mountaineer(mnt)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
287

Fluid Ford Part
NameApplication Capacity
Power steering
fluidMotorcraft
MERCON
AT FAll Fill between
MIN and MAX
lines on
reservoir
Transmission
fluid
1Motorcraft
MERCON
V
AT FAll 12.7 quarts
(12.0L)2
Transfer case Motorcraft
MERCON
AT FAWD 1.3 quarts
(1.25L)
Engine coolant
3Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)4.0L SOHC V6
enginewithout
auxiliary climate
control16.3 quarts
(15.4L)
4.0L SOHC V6
enginewith
auxiliary climate
control18.2 quarts
(17.2L)
4.6L V8 engine
without
auxiliary climate
control18.6 quarts
(17.6L)
4.6L V8 engine
withauxiliary
climate control20.1 quarts
(19.0L)
Front axle
lubricantMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant4x4/AWD
vehicles1.4 quarts
(1.3L)
Rear axle
lubricantMotorcraft SAE
75W-140
Synthetic Rear
Axle LubricantConventional
Axle3.5 pints (1.7L)
Limited Slip
Axle
43.25 pints (1.5L)
2005 Mountaineer(mnt)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
288

Fluid Ford Part
NameApplication Capacity
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll vehicles 4.2 quarts
(4.0L)
1Ensure the correct automatic transmission fluid is used. MERCON
and
MERCON
V are not interchangeable. DO NOT mix MERCON
and
MERCON
V. Refer to yourscheduled maintenance informationto
determine the correct service interval.
2Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be checked by a qualified
technician.
3Add the coolant type originally equipped in your vehicle.
4Limited Slip differentials must add 4 oz (118 ml ) of additive Friction
Modifier XL-3 or equivalent to the rear axle whenever the axle has been
serviced.
5Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only have the API Certification mark and meet the requirements
of Ford specification WSS-M2C929-A (4.0L) or WSS-M2C930-A (4.6L).
2005 Mountaineer(mnt)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
289