2005 MERCEDES-BENZ ML500 technical data

Contents
Battery ............................................... 288
Disconnecting the battery ............ 289
Removing the battery ................... 289
Charging and
reinstalling the battery ................. 289
Reconnecting the battery ............. 289
Jump starting ..................................... 291
Towing the vehicle ............................. 293
Front towing eye .......................... 295
Rear towing eye ........................... 295
Stranded vehicle .......................... 296
Fuses ................................................. 297
Aids for changing fuses ................ 298
Main fuse box............................... 298
Fuse box in
front passenger footwell .............. 299
Technical data.................................. 301
Parts service....................................... 302
Warranty coverage ............................. 303
Loss of Service and Warranty
Information Booklet ...................... 303
Identification labels ............................ 304
Layout of poly-V-belt drive .................. 305
Engine ................................................ 306
Rims and tires .................................... 307
Rims and tires ............................... 307
Spare wheel .................................. 308
Electrical system ................................ 309
Main Dimensions ................................ 310
Weights .............................................. 311Fuels, coolants, lubricants, etc. .......... 312
Capacities ..................................... 312
Engine oils .................................... 314
Engine oil additives ....................... 314
Air conditioning refrigerant ........... 314
Brake fluid .................................... 314
Premium unleaded gasoline.......... 315
Fuel requirements......................... 315
Gasoline additives......................... 315
Coolants ....................................... 316
Windshield washer and
headlamp cleaning* system ......... 319
Windshield and headlamp
washer fluid mixing ratio............... 319
Consumer information........................ 320
Uniform tire quality grading .......... 320
Technical terms............................... 323Index................................................. 329

15 Introduction
Where to find it
Where to find it
This Operator’s Manual is designed to pro-
vide comprehensive support information
for you, the vehicle operator. Each section
has its own reference color so you can find
information quickly.At a glance
Here you will find an overview of all the
controls that can be operated from the
driver’s seat.Getting started
Here you will find all the information you
need for your first drive. You should read
this section first if this is your first
Mercedes-Benz vehicle or if you are rent-
ing or borrowing this vehicle.Safety and Security
Here you will find descriptions of the safety
features of your vehicle.
Controls in detail
Here you will find detailed information
about the equipment installed on your ve-
hicle. This section expands on the “Getting
started” section and also describes techni-
cal innovations. If you are already familiar
with the basic functions of your vehicle,
this section will be of particular interest to
you.Operation
Here you will find all the information you
need for the proper operation of your vehi-
cle.Practical hints
This section provides fast assistance for
dealing with problems you may encounter.
Technical data
All important technical data for your vehi-
cle can be found in this section.Indexes
The glossary provides explanations of the
most important technical terms.
The table of contents and the index are de-
signed to help you find information quickly
and easily.
The following publications are part of your
vehicle documentation:

this Operator’s Manual


the Maintenance Booklet
Separate operating instructions will be
provided as required depending on the
equipment options installed in your vehi-
cle.

17 Introduction
Operating safety
Operating safety
Proper use of the vehicle
Proper use of the vehicle requires that you
are familiar with the following information
and rules:

the safety precautions in this manual


the “Technical data” section in this
manual


traffic rules and regulations


motor vehicle laws and safety stan-
dards
Warning!
G
Work improperly carried out on electronic
components and associated software could
cause them to cease functioning. Because
the vehicle’s electronic components are in-
terconnected, any modifications made may
produce an undesired effect on other sys-
tems. Electronic malfunctions could
seriously impair the operating safety of your
vehicle.
See an authorized Mercedes-Benz Light
Truck Center for repairs or modifications to
electronic components.
Other improper work or modifications on the
vehicle could also have a negative impact on
the operating safety of the vehicle.
Some safety systems only function while the
engine is running. You should therefore nev-
er turn off the engine while driving.
Warning!
G
Heavy blows against the vehicle underbody
or tires / wheels, for example when running
over an obstacle, road debris or a pothole,
may cause serious damage and impair the
o per at i ng s a fet y of yo ur veh ic l e. I f y ou f ee l a
sudden significant vibration or ride distur-
bance, or you suspect that damage to your
vehicle has occurred, you should turn on
your hazard warning flashers, carefully slow
down, and drive with caution to an area
which is a safe distance from the road.
Inspect the vehicle underbody and
tires / wheels for possible damage. If the ve-
hicle appears unsafe, have it towed to the
nearest authorized Mercedes-Benz Light
Truck Center or other qualified maintenance
or repair facility for further inspection or re-
pairs.
Warning!
G
Various warning labels are attached to your
vehicle. These warning labels are intended
to make you and others aware of various
risks. You should not remove any of these
warning labels unless explicitly instructed to
do so by information on the label itself. Re-
moval of any of these labels may cause you
and others to be unaware of certain risks
which may result in an accident and / or per-
sonal injury.

224 OperationEngine compartmentChecking engine oil level via display
When checking the oil level the vehicle
must

be parked on level ground


be at normal operating temperature


have been stationary for at least five
minutes with the engine turned off
To check the engine oil level via the display
in the speedometer, do the following:

Turn the key in the steering lock to
position2.
1Button
2Display in speedometer

Wait until the display
------
appears in
the speedometer display2.

Within one second press button1
twice.
One of the following messages will
subsequently appear in the display:

OIL i.OThe oil level is correct. Engine oil
does not to be added.


–1.0L
Add 1.0 liter of engine oil.


–1.5L
Add 1.5 liters of engine oil.


–2.0L
Add 2.0 liters of engine oil.
For adding engine oil see (
page 314).
For more information on engine oil, see the
“Technical data” section (
page 312) and
(
page 314).Other display messages
If there is excess engine oil with the engine
at normal operating temperature, the
following message will appear in the
display:
OIL HIThe oil level is too high.
Have excess oil siphoned.!Excess oil must be siphoned or drained
off. It could cause damage to the
engine and catalytic converter not
covered by the Mercedes-Benz Limited
Warranty.

226 OperationEngine compartment
If necessary, add engine oil.
For adding engine oil see (
page 226).
For more information on engine oil, see
“Technical data” section (
page 312) and
(
page 314).
See the “Practical hints” section
(page 260) if the low engine oil level
warning lamp in the instrument cluster
flashes.Adding engine oil
Only use approved engine oils and oil fil-
ters required for vehicles with Mainte-
nance System (U.S. vehicles) or FSS
(Canada vehicles). For a listing of approved
engine oils and oil filters, refer to the Fac-
tory Approved Service Products pamphlet
in your vehicle literature portfolio, or con-
tact an authorized Mercedes-Benz Light
Truck Center.
Using engine oils and oil filters of specifica-
tion other than those expressly required
for the Maintenance System
(U.S. vehicles) or FSS (Canada vehicles), or
changing of oil and oil filter at change inter-
vals longer than those called for by the
Maintenance System (U.S. vehicles) or
FSS (Canada Vehicles) will result in engine
damage not covered by the
Mercedes-Benz Limited Warranty.1Oil dipstick
2Filler cap

Unscrew filler cap2 from filler neck.

Add engine oil as required. Be careful
not to overfill with oil.
Be careful not to spill any oil when adding.
Avoid environmental damage caused by oil
entering the ground or water.
iThe filling quantity between the upper
and lower marks on the oil dipstick is
approximately 2.1 US qt. (2.0 l).

227 Operation
Engine compartment

Screw filler cap2 back on filler neck.
For more information on engine oil, see the
“Technical data” section (
page 312) and
(
page 314).
Transmission fluid level
The transmission fluid level does not need
to be checked. If you notice transmission
fluid loss or gear shifting malfunctions,
have an authorized Mercedes-Benz Light
Truck Center check the automatic trans-
mission.Coolant level
The engine coolant is a mixture of water
and anticorrosion / antifreeze. To check
the coolant level, the vehicle must be
parked on level ground and the engine
must be cool.
!Excess oil must be siphoned or drained
off. It could cause damage to the
engine and catalytic converter not
covered by the Mercedes-Benz Limited
Warranty.
Warning!
G
In order to avoid any possibly serious burns:

Use extreme caution when opening the
hood if there are any signs of steam or
coolant leaking from the cooling system,
or if the coolant temperature gauge indi-
cates that the coolant is overheated.


Do not remove pressure cap on coolant
reservoir if coolant temperature is
above 158°F (70°C). Allow engine to
cool down before removing cap. The
coolant reservoir contains hot fluid and
is under pressure.


Using a rag, slowly open the cap approx-
imately
1/2 turn to relieve excess pres-
sure. If opened immediately, scalding
hot fluid and steam will be blown out un-
der pressure.


Do not spill antifreeze on hot engine
parts. Antifreeze contains ethylene gly-
col which may burn if it comes into con-
tact with hot engine parts.

228 OperationEngine compartment1Cap
2COLD LEVEL mark
The coolant level should reach the COLD
LEVEL mark2 in the reservoir.

Using a rag, turn the cap slowly approx-
imately one half turn to the left to re-
lease any excess pressure.

Continue turning the cap to the left and
remove it.

Add coolant as required.

Replace and tighten cap.
For more information on coolant, see the
“Technical data” section (
page 316).
Battery
The battery is located in the engine com-
partment.
The battery should always be sufficiently
charged in order to achieve its rated ser-
vice life. Refer to Maintenance Booklet for
battery maintenance intervals.
If you use your vehicle mostly for
short-distance trips, you will need to have
the battery charge checked more frequent-
ly.
When replacing batteries, always use
batteries approved by Mercedes-Benz.
If you do not intend to operate your vehicle
for an extended period of time, consult an
authorized Mercedes-Benz Light Truck
Center about steps you need to observe.
iIf the engine is already at its regular op-
erating temperature, the coolant may
be approximately 0.6 in (1.5 cm) above
the COLD LEVEL mark.

230 OperationEngine compartmentWindshield / rear window washer
system and headlamp cleaning system*
The windshield washer reservoir is located
in the engine compartment.
1Cap
Fluid for the windshield washer system and
the headlamp cleaning system* is supplied
from the windshield washer reservoir. It
has a capacity of 8.0 US qt (7.6 l).
During all seasons, add MB Windshield
Washer Concentrate “S” to water. Premix
the windshield washer fluid in a suitable
container.

Use the tab to pull cap1 upwards
(arrow).

Refill the reservoir with MB Windshield
Washer Concentrate “S” and water (or
commercially available premixed wind-
shield washer solvent / antifreeze, de-
pending on ambient temperatures).
Always use washer solvent / antifreeze
where temperatures may fall below
freezing point. Failure to do so could
result in damage to the washer
system / reservoir.For more information, see the “Technical
data” section (
page 319).
!Only use washer fluid which is suitable
for plastic lenses. Improper washer
fluid can damage the plastic lenses of
the headlamps.
Warning!
G
Washer solvent / antifreeze is highly flam-
mable. Do not spill washer
solvent / antifreeze on hot engine parts, be-
cause it may ignite and burn. You could be
seriously burned.