2005 MERCEDES-BENZ E320CDI service

Our company and staff congratulate you
on the purchase of your new
Mercedes-Benz.
Your selection of our product is a demon-
stration of your trust in our company
name. Furthermore, it exemplifies your
desire to own an automobile that will be as
easy as possible to operate and provide
years of service.
Your Mercedes-Benz represents the ef-
forts of many skilled engineers and crafts-
men. To help assure your driving pleasure,
as well as your and your passengers' safe-
ty, we ask you to make a small investment
of time:


Please read this manual carefully, then
return it to your vehicle where it will be
handy for your reference.


Please follow the recommendations
contained in this manual. They are de-
signed to assist you with the operation
of your Mercedes-Benz.


Please pay attention to the warnings
and cautions contained in this manual.
They are designed to help improve the
safety of the vehicle operator and oc-
cupants.
We extend our best wishes for many miles
of safe, pleasurable driving.
Mercedes-Benz USA, LLC
A DaimlerChrysler Company

Contents
Introduction.......................................... 9
Product information ................................ 9
Operator’s Manual ............................... 10
Service and warranty information .. 10
Important notice for California
retail buyers and lessees of
Mercedes-Benz automobiles .......... 11
Maintenance .................................. 12
Roadside Assistance ...................... 12
Change of address or ownership.... 12
Operating your vehicle outside
the USA or Canada......................... 13
Where to find it .................................... 14
Symbols ............................................... 15
Operating safety .................................. 16
Proper use of the vehicle ............... 16
Problems with your vehicle .................. 17
Reporting safety defects...................... 18
Reporting safety defects ................ 18
Vehicle data recording......................... 19
Information regarding electronic
recording devices........................... 19
At a glance.......................................... 21
Cockpit ................................................. 22
Instrument cluster ................................ 24
Multifunction steering wheel ................ 26
Center console ..................................... 27
Upper part ...................................... 27
Lower part ...................................... 28
Overhead control panel ........................ 29
Door control panel................................ 30
Getting started................................... 31
Unlocking ............................................. 32
Unlocking with the SmartKey ......... 32
Unlocking with KEYLESS-GO*......... 33
Starter switch positions .................. 33
Adjusting .............................................. 37
Seats .............................................. 37
Steering wheel ................................ 39
Mirrors ............................................ 40
Driving .................................................. 43
Fastening the seat belts ................. 43
Starting the engine ......................... 46
Switching on headlamps ................. 50
Turn signals .................................... 51
Windshield wipers ........................... 51
Problems while driving.................... 53
Parking and locking .............................. 55
Parking brake ................................. 55
Switching off headlamps................. 56
Turning off engine ........................... 56

Contents
At the gas station .............................. 299
Refueling ...................................... 299
Check regularly and before a
long trip........................................ 301
Engine compartment ......................... 303
Hood ............................................ 303
Engine oil ..................................... 304
Transmission fluid level ................ 308
Coolant level ................................ 308
Battery ......................................... 309
Windshield washer system and
headlamp cleaning system* ......... 310
Tires and wheels ................................ 311
Important guidelines .................... 311
Tire care and maintenance........... 312
Direction of rotation ..................... 314
Loading the vehicle ...................... 314
Recommended tire inflation
pressure ....................................... 320
Checking tire inflation pressure ... 322
Tire labeling.................................. 327
Load identification ....................... 331
DOT, Tire Identification Number
(TIN) ............................................. 332
Maximum tire load ....................... 333
Maximum tire inflation pressure .. 334Uniform Tire Quality Grading
Standards (U.S. vehicles) .............. 334
Tire ply material ............................ 336
Tire and loading terminology......... 337
Rotating tires ................................ 340
Winter driving ..................................... 341
Winter tires ................................... 341
Block heater* (Canada only) ......... 342
Snow chains.................................. 342
Maintenance....................................... 343
Clearing the maintenance service
indicator........................................ 344
Maintenance service term
exceeded ...................................... 344
Calling up the maintenance
service indicator ........................... 345
Resetting the maintenance
service indicator ........................... 345
Setting the date for special
works ............................................ 346
Calling up the maintenance
service data information ............... 347
Vehicle care........................................ 348
Cleaning and care of vehicle ......... 348
Practical hints.................................. 355
What to do if … ................................... 356
Lamps in instrument cluster ......... 356
Lamp in center console ................ 365
Vehicle status messages in the
multifunction display .................... 367
Where will I find ...? ............................ 407
First aid kit.................................... 407
Spare wheel .................................. 407
Luggage box ................................. 408
Vehicle tool kit.............................. 409
Unlocking/locking in an emergency .. 410
Unlocking the vehicle ................... 410
Locking the vehicle ....................... 411
Fuel filler flap emergency release . 412
Manually unlocking the
transmission selector lever ........... 412
Opening/closing in an emergency ..... 414
Power tilt/sliding sunroof* or
panorama roof with power tilt/s
liding panel* ................................. 414
Replacing SmartKey batteries ............ 415
SmartKey ...................................... 415
SmartKey with KEYLESS-GO* ....... 416

ContentsReplacing bulbs ................................. 417
Bulbs ............................................ 417
Replacing bulbs for front lamps.... 420
Replacing bulbs for rear lamps ..... 422
Replacing wiper blades ...................... 423
Removing wiper blades ................ 423
Installing wiper blades.................. 424
Flat tire .............................................. 425
Preparing the vehicle.................... 425
Mounting the spare wheel ............ 425
Bleeding the fuel system
(Diesel engine only) ........................... 432
Batteries ............................................ 433
Disconnecting the battery ............ 434
Removing the battery ................... 435
Charging and reinstalling the
battery.......................................... 435
Reconnecting the battery ............. 435
Jump starting ..................................... 436
Towing the vehicle ............................. 439
Installing towing eye bolt.............. 442
Fuses ................................................. 443
Fuse box in passenger
compartment................................ 443
Technical data................................. 445
Parts service ...................................... 446
Warranty coverage............................. 447
Loss of Service and Warranty
Information Booklet ..................... 447
Identification labels ........................... 448
Layout of poly-V-belt drive ................. 449
E 320/E 500 ................................ 449
E 55 AMG ..................................... 449
E 320 CDI..................................... 449
Engine................................................ 450
Rims and tires.................................... 453
Same size tires ............................. 454
Mixed size tires ............................ 456
Spare wheel ................................. 457
Electrical system ............................... 458
Main dimensions ............................... 459
Weights.............................................. 460Fuels, coolants, lubricants etc. .......... 461
Capacities .................................... 461
Engine oils ................................... 464
Engine oil additives ...................... 464
Air conditioning refrigerant .......... 464
Brake fluid.................................... 464
Premium unleaded gasoline
(Gasoline engine) ......................... 465
Gasoline additives
(Gasoline engine) ......................... 465
Fuel requirements ........................ 466
Coolants ...................................... 466
Windshield and headlamp washer
system ......................................... 469
Technical terms............................... 471Index................................................. 477

10 IntroductionOperator’s ManualThis Operator’s Manual contains a great
deal of useful information. We urge you to
read it carefully and familiarize yourself
with the vehicle before driving.
For your own safety and longer service life
of the vehicle, we urge you to follow the in-
structions and warnings contained in this
manual. Ignoring them could result in dam-
age to the vehicle or personal injury to you
or others. Vehicle damage caused by fail-
ure to follow instructions is not covered by
the Mercedes-Benz Limited Warranty.
Your vehicle may have some or all of the
equipment described in this manual.
Therefore, you may find explanations for
optional equipment not installed in your
vehicle. If you have any questions about
the operation of any equipment, your au-
thorized Mercedes-Benz Center will be
glad to demonstrate the proper proce-
dures.We continuously strive to improve our
product, and ask for your understanding
that we reserve the right to make changes
in design and equipment. Therefore, infor-
mation, illustrations and descriptions in
this Operator’s Manual might differ from
your vehicle.
Optional equipment is also described in
this manual, including operating instruc-
tions wherever necessary. Since they are
special-order items, the descriptions and
illustrations herein may vary slightly from
the actual equipment of your vehicle.
If there are any equipment details that are
not shown or described in this Operator’s
Manual, your authorized Mercedes-Benz
C e n t e r w i l l b e g l a d t o i n f o r m y o u o f c o r r e c t
care and operating procedures.The Opera-
tor’s Manual and Maintenance Booklet are
important documents and should be kept
with the vehicle.
Service and warranty information
The Service and Warranty Information
Booklet contains detailed information
about the warranties covering your
Mercedes-Benz, including:

New Car Limited Warranty


Emission System Warranty


Emission Performance Warranty


California, Maine, Massachusetts, and
Vermont Emission Control System
Warranty
(California, Maine, Massachusetts, and
Vermont only)
1


State Warranty Enforcement Laws
(Lemon Laws)
1Applicable to vehicles with gasoline engine only.

11 Introduction
Operator’s Manual
Important notice for California retail
buyers and lessees of Mercedes-Benz automobiles
Under California law you may be entitled to
a replacement of your vehicle or a refund
of the purchase price or lease price, if
Mercedes-Benz USA, LLC and / or its au-
thorized repair or service facilities fail to fix
one or more substantial defects or mal-
functions in the vehicle that are covered by
its express warranty after a reasonable
number of repair attempts. During the pe-
riod of 18 months from original delivery of
the vehicle or the accumulation of
18 000 miles (approximately 29 000 km)
on the odometer of the vehicle, whichever
occurs first, a reasonable number of repair
attempts is presumed for a retail buyer or
lessee if one or more of the following oc-
curs: (1) the same substantial defect or mal-
function results in a condition that is
likely to cause death or serious bodily
injury if the vehicle is driven, that de-
fect or malfunction has been subject to
repair two or more times, and you have
directly notified Mercedes-Benz USA,
LLC in writing of the need for its repair,
(2) the same substantial defect or mal-
function of a less serious nature than
category (1) has been subject to repair
four or more times and you have direct-
ly notified us in writing of the need for
its repair, or(3) the vehicle is out of service by reason
of repair of the same or different sub-
stantial defects or malfunctions for a
cumulative total of more than
30 calender days.
Written notification should be sent to us,
not a dealer, at Mercedes-Benz USA, LLC,
Customer Assistance Center, One
Mercedes Drive, Montvale,
NJ 07645-0350.

12 IntroductionOperator’s ManualMaintenance
The Maintenance Booklet describes all the
necessary maintenance work which should
be performed at regular intervals.
Always have the Maintenance Booklet with
you when you take the vehicle to your au-
thorized Mercedes-Benz Center for ser-
vice. The service advisor will record each
service in the booklet for you.
Roadside Assistance
The Mercedes-Benz Roadside Assistance
Program provides factory trained technical
help in the event of a breakdown. Calls to
the toll-free Roadside Assistance number
1-800-FOR-MERCedes (in the USA)
1-800-387-0100 (in Canada)
will be answered by Mercedes-Benz
Customer Assistance Representatives
24 hours a day, 365 days a year.
For additional information refer to the
Mercedes-Benz Roadside Assistance Pro-
gram brochure in your vehicle literature
portfolio.
Change of address or ownership
If you change your address, be sure to
send in the “Change of Address Notice”
found in the Service and Warranty Informa-
tion Booklet, or simply call the
Mercedes-Benz Customer Assistance
Center (in the USA) at
1-800-FOR-MERCedes, or Customer Ser-
vice (in Canada) at 1-800-387-0100. It is in
your own interest that we can contact you
should the need arise.
If you sell your Mercedes, please leave all
literature with the vehicle to make it avail-
able to the next operator.
If you bought this vehicle used, be sure to
send in the “Notice of Purchase of Used
Car” found in the Service and Warranty In-
formation Booklet, or call the
Mercedes-Benz Customer Assistance Cen-
ter (in the USA) at 1-800-FOR-MERCedes,
or Customer Service (in Canada) at
1-800-387-0100.

13 Introduction
Operator’s Manual
Operating your vehicle outside the USA or Canada
If you plan to operate your vehicle in for-
eign countries, please be aware that:

service facilities or replacement parts
may not be readily available,


unleaded gasoline for vehicles with cat-
alytic converters may not be available;
the use of leaded fuels will damage the
catalysts,


gasoline may have a considerably low-
er octane rating, and improper fuel can
cause engine damage.Certain Mercedes-Benz models are avail-
able for delivery in Europe under our Euro-
pean Delivery Program. For details, consult
your authorized Mercedes-Benz Center or
write to:
In the USA:
Mercedes-Benz USA, LLC
European Delivery Department
One Mercedes Drive
Montvale, NJ 07645-0350
In Canada:
Mercedes-Benz Canada, Inc.
European Delivery Department
98 Vanderhoof Avenue
Toronto, Ontario M4G 4C9