2005 MAZDA MODEL B2300 TRUCK oil

Cleaning 189
Maintenance and Specifications 195
Engine compartment 205
Engine oil 209
Battery 214
Fuel information 223
Refill capacities 241
Lubricant specifications 244
Engine data 245
Accessories 249
Index 250
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Copyright © 2004 MNAO
Table of Contents
3
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Vehicle Symbol Glossary
Power Window Lockout
Personal Alarm System
Feature
Engine OilEngine Coolant
Engine Coolant
TemperatureDo Not Open When Hot
BatteryAvoid Smoking, Flames,
or Sparks
Battery AcidExplosive Gas
Fan WarningPower Steering Fluid
Maintain Correct Fluid
LevelMAX
MIN
Emission System
Engine Air FilterPassenger Compartment
Air Filter
JackCheck fuel cap
Powertrain MalfunctionSpeed Control
INFORMATION ABOUT THIS GUIDE
The information found in this guide was accurate at the time of printing.
Mazda may change the contents without notice.
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Introduction
9

Air bag readiness:If this light fails
to illuminate when ignition is turned
to ON, continues to flash or remains
on, have the system serviced
immediately. A chime will also
sound when a malfunction in the supplemental restraint system has been
detected.
Safety belt:Reminds you to fasten
your safety belt. A chime will also
sound to remind you to fasten your
safety belt. Refer to theSeating
and safety restraintschapter.
Charging system:Illuminates when
the battery is not charging properly.
Engine oil pressure:Illuminates
when the oil pressure falls below the
normal range, refer toEngine oilin
theMaintenance and
Specificationschapter.
Engine coolant temperature:
Illuminates when the engine coolant
temperature is high. Stop the
vehicle as soon as possible , switch off the engine and let cool. Refer to
Engine coolantin theMaintenance and Specificationschapter.
WARNING: Never remove the coolant reservoir cap while the
engine is running or hot.
Low fuel:Illuminates when the fuel
level in the fuel tank is at or near
empty (refer toFuel gaugein this
chapter).
Door ajar:Illuminates when the
ignition is in the ON position and
any door is open.
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Instrument Cluster
14

Function Number of bulbs Trade number
Map/dome-SuperCab
(if equipped)2
904
Map/dome-Regular
Cab (if equipped)1 904
1 904
All replacement bulbs are clear in color except where noted.
To replace all instrument panel lights - see your dealer.
Replacing the interior bulbs
Check the operation of the following interior bulbs frequently:
•interior overhead lamp
•map lamp
For bulb replacement, see an authorized Mazda dealer.
Replacing headlamp bulbs
NOTE:The procedure can be difficult. Your Mazda dealer has the proper
tools, training and parts to perform this task. If you have difficulty with
this, visit your local Mazda dealer.
WARNING: Handling Halogen Bulbs: When a halogen bulb
breaks, it is dangerous. These bulbs contain pressurized gas. If
one is broken, it will explode and serious injuries could be
caused by the flying glass. If the glass portion of the bulb is
touched with bare hands, body oil could cause the bulb to
overheat and explode when lit. Never touch the glass portion of
the bulb with your bare hands and always wear eye protection
when handling or working around halogen bulbs.
Children and Halogen Bulbs: Playing with a halogen bulb is
dangerous. Serious injuries could be caused by dropping a
halogen bulb or breaking in some other way. Always keep
halogen bulbs out of the reach of children.
To remove the headlamp bulb:
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Lights
40

1. Make sure headlamp switch is in OFF position, then open the hood.
2. Reach behind the lamp assembly for access and disconnect the
electrical connector.
3. Locate the bulb retaining ring
behind the headlamp assembly.
4. Remove the bulb retaining ring
by turning it counterclockwise
and remove the old bulb by
gently pulling it straight back
out of the lamp assembly. Keep
the retaining ring to retain the
new bulb.
To install the new bulb:
Handle a halogen headlamp bulb carefully and keep out of
children’s reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hands could cause the bulb
to break the next time the headlamps are operated. Always wear
safety glasses while handling bulbs.
NOTE: If the bulb is accidentally touched, it should be cleaned with
rubbing alcohol before being used.
1. With the flat side of the bulb’s plastic base facing upward, insert the
glass end of the bulb into the lamp assembly. You may need to turn
the bulb left or right to align the grooves in the plastic base with the
tabs in the lamp assembly. When the grooves are aligned, push the
bulb into the lamp assembly until the plastic base contacts the rear
of the lamp assembly.
2. Install the bulb retaining ring over the plastic base until it contacts
the rear of the socket by rotating clockwise until you feel a“stop.”
3. Install the electrical connector into the plastic base until it snaps,
locking it into position.
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Lights
41

Replacing fog lamp bulbs
WARNING: Handling Halogen Bulbs: When a halogen bulb
breaks, it is dangerous. These bulbs contain pressurized gas. If
one is broken, it will explode and serious injuries could be
caused by the flying glass. If the glass portion of the bulb is
touched with bare hands, body oil could cause the bulb to
overheat and explode when lit. Never touch the glass portion of
the bulb with your bare hands and always wear eye protection
when handling or working around halogen bulbs.
Children and Halogen Bulbs: Playing with a halogen bulb is
dangerous. Serious injuries could be caused by dropping a
halogen bulb or breaking in some other way. Always keep
halogen bulbs out of the reach of children.
NOTE: If the bulb is accidentally touched, it should be cleaned with
rubbing alcohol before being used.
1. Remove the bulb socket from
the fog lamp by turning
counterclockwise.
2. Disconnect the electrical
connector from the fog lamp
bulb.
3. Connect the electrical connector to the new fog lamp bulb.
4. Install the bulb socket in the fog lamp turning clockwise.
Replacing high-mount brake lamp
To remove the brake lamp assembly:
1. Remove the two screws and
lamp assembly from vehicle.
2. Remove the bulb socket from
lamp assembly by rotating it counterclockwise.
3. Carefully pull bulb straight out of socket and push in the new bulb.
To install the brake lamp assembly:
1. Install the bulb socket into the lamp assembly by rotating clockwise.
2. Install the lamp assembly on the vehicle and secure with two screws.
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Lights
44

•Remove particles such as bird droppings, tree sap, insect deposits, tar
spots, road salt and industrial fallout before repairing paint chips.
•Always read the instructions before using the products.
ALUMINUM WHEELS AND COVERS
Aluminum wheel rims or covers are coated with a clearcoat paint finish.
In order to maintain their shine:
•Clean with One Step Wash and Wax Concentrate, which is available
from your authorized Mazda dealer.
•Never apply any cleaning chemical to hot or warm wheel rims or
covers.
•Some automatic car washes may cause damage to the finish on your
wheel rims or covers. Chemical-strength cleaners, or cleaning
chemicals, in combination with brush agitation to remove brake dust
and dirt, could wear away the clearcoat finish over time.
•Do not use hydrofluoric acid-based or high caustic-based wheel
cleaners, steel wool, fuels or strong household detergent.
•To remove tar and grease, use Extra Strength Tar and Road Oil
Removal, available from your authorized Mazda dealer.
ENGINE
Engines are more efficient when they are clean because grease and dirt
buildup keep the engine warmer than normal. When washing:
•Take care when using a power washer to clean the engine. The
high-pressure fluid could penetrate the sealed parts and cause
damage.
•Never spray the engine or other engine components with water. Water
will damage the engine or other engine components.
•Spray Engine Shampoo and Degreaser, available at your authorized
Mazda dealer, on all parts that require cleaning and pressure rinse
clean.
•Cover the highlighted areas to prevent water damage when cleaning
the engine.
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Cleaning
190

•4.0L Engine
•Never wash or rinse the engine while it is running; water in the
running engine may cause internal damage.
PLASTIC (NON-PAINTED) EXTERIOR PARTS
Use only approved products to clean plastic parts. These products are
available from your dealer.
•For routine cleaning, use One Step Wash and Wax Concentrate,
available at your authorized Mazda dealer.
•If tar or grease spots are present, use Extra Strength Tar and Road Oil
Removal, available at your authorized Mazda dealer.
WINDOWS AND WIPER BLADES
The windshield, rear window and wiper blades should be cleaned
regularly. If the wiper does not wipe properly, substances on the
windshield, rear window or the wiper blades may be the cause. These
may include hot wax treatments used by commercial car washes, tree
sap, or other organic contamination. To clean these items, please follow
these tips:
•The windshield or rear window may be cleaned with a non-abrasive
cleaner such as Ultra Clear Spray Glass Cleaner, available from your
authorized Mazda dealer.
•Do not use abrasives, as they may cause scratches.
•Do not use fuel, kerosene, or paint thinner to clean any parts.
•Wiper blades can be cleaned with isopropyl (rubbing) alcohol or
windshield washer solution. Be sure to replace wiper blades when they
appear worn or do not function properly.
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Cleaning
192