2005 MAZDA MODEL B2300 TRUCK engine oil

Cleaning 189
Maintenance and Specifications 195
Engine compartment 205
Engine oil 209
Battery 214
Fuel information 223
Refill capacities 241
Lubricant specifications 244
Engine data 245
Accessories 249
Index 250
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Copyright © 2004 MNAO
Table of Contents
3
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Vehicle Symbol Glossary
Power Window Lockout
Personal Alarm System
Feature
Engine OilEngine Coolant
Engine Coolant
TemperatureDo Not Open When Hot
BatteryAvoid Smoking, Flames,
or Sparks
Battery AcidExplosive Gas
Fan WarningPower Steering Fluid
Maintain Correct Fluid
LevelMAX
MIN
Emission System
Engine Air FilterPassenger Compartment
Air Filter
JackCheck fuel cap
Powertrain MalfunctionSpeed Control
INFORMATION ABOUT THIS GUIDE
The information found in this guide was accurate at the time of printing.
Mazda may change the contents without notice.
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Introduction
9

Air bag readiness:If this light fails
to illuminate when ignition is turned
to ON, continues to flash or remains
on, have the system serviced
immediately. A chime will also
sound when a malfunction in the supplemental restraint system has been
detected.
Safety belt:Reminds you to fasten
your safety belt. A chime will also
sound to remind you to fasten your
safety belt. Refer to theSeating
and safety restraintschapter.
Charging system:Illuminates when
the battery is not charging properly.
Engine oil pressure:Illuminates
when the oil pressure falls below the
normal range, refer toEngine oilin
theMaintenance and
Specificationschapter.
Engine coolant temperature:
Illuminates when the engine coolant
temperature is high. Stop the
vehicle as soon as possible , switch off the engine and let cool. Refer to
Engine coolantin theMaintenance and Specificationschapter.
WARNING: Never remove the coolant reservoir cap while the
engine is running or hot.
Low fuel:Illuminates when the fuel
level in the fuel tank is at or near
empty (refer toFuel gaugein this
chapter).
Door ajar:Illuminates when the
ignition is in the ON position and
any door is open.
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Instrument Cluster
14

•Remove particles such as bird droppings, tree sap, insect deposits, tar
spots, road salt and industrial fallout before repairing paint chips.
•Always read the instructions before using the products.
ALUMINUM WHEELS AND COVERS
Aluminum wheel rims or covers are coated with a clearcoat paint finish.
In order to maintain their shine:
•Clean with One Step Wash and Wax Concentrate, which is available
from your authorized Mazda dealer.
•Never apply any cleaning chemical to hot or warm wheel rims or
covers.
•Some automatic car washes may cause damage to the finish on your
wheel rims or covers. Chemical-strength cleaners, or cleaning
chemicals, in combination with brush agitation to remove brake dust
and dirt, could wear away the clearcoat finish over time.
•Do not use hydrofluoric acid-based or high caustic-based wheel
cleaners, steel wool, fuels or strong household detergent.
•To remove tar and grease, use Extra Strength Tar and Road Oil
Removal, available from your authorized Mazda dealer.
ENGINE
Engines are more efficient when they are clean because grease and dirt
buildup keep the engine warmer than normal. When washing:
•Take care when using a power washer to clean the engine. The
high-pressure fluid could penetrate the sealed parts and cause
damage.
•Never spray the engine or other engine components with water. Water
will damage the engine or other engine components.
•Spray Engine Shampoo and Degreaser, available at your authorized
Mazda dealer, on all parts that require cleaning and pressure rinse
clean.
•Cover the highlighted areas to prevent water damage when cleaning
the engine.
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Cleaning
190

•4.0L Engine
•Never wash or rinse the engine while it is running; water in the
running engine may cause internal damage.
PLASTIC (NON-PAINTED) EXTERIOR PARTS
Use only approved products to clean plastic parts. These products are
available from your dealer.
•For routine cleaning, use One Step Wash and Wax Concentrate,
available at your authorized Mazda dealer.
•If tar or grease spots are present, use Extra Strength Tar and Road Oil
Removal, available at your authorized Mazda dealer.
WINDOWS AND WIPER BLADES
The windshield, rear window and wiper blades should be cleaned
regularly. If the wiper does not wipe properly, substances on the
windshield, rear window or the wiper blades may be the cause. These
may include hot wax treatments used by commercial car washes, tree
sap, or other organic contamination. To clean these items, please follow
these tips:
•The windshield or rear window may be cleaned with a non-abrasive
cleaner such as Ultra Clear Spray Glass Cleaner, available from your
authorized Mazda dealer.
•Do not use abrasives, as they may cause scratches.
•Do not use fuel, kerosene, or paint thinner to clean any parts.
•Wiper blades can be cleaned with isopropyl (rubbing) alcohol or
windshield washer solution. Be sure to replace wiper blades when they
appear worn or do not function properly.
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Cleaning
192

CHART SYMBOLS
I: Inspect and if necessary, correct, clean or replace
AAdjust
R: Replace
L: Lubricate
Normal driving service intervals—perform at the months or distances
shown, whichever occurs first.
Maintenance ItemMaintenance Interval (Number of months or Miles (km),
whichever comes first)
Months 4 8 12 16 20 24 28 32 36 40 44 48
x 1000 miles 5 10 15 20 25 30 35 40 45 50 55 60
(x 1000 km) (8) (16) (24) (32) (40) (48) (56) (64) (72) (80) (88) (96)
ENGINE
Engine oil—every 6 months RRRRRRRRRRR R
Oil filter—every 6 months RRRRRRRRRRR R
PCV valve *3
AIR CLEANER
Air cleaner filter R R
IGNITION SYSTEM
Spark plugs *4
COOLING SYSTEM
Engine Coolant (green) Replace at first 45,000 miles (72,000 km)
or 36 months, after that, every 30,000 miles
(48,000 km) or 24 months
Engine Coolant (yellow) Replace at first 100,000 miles (160,000 km)
or 60 months; after that, every 50,000 miles
(80,000 km) or 36 months
Coolant condition and protection,
hoses and clamps—annually—
prior to cold weather every 12
monthsIII I
CHASSIS AND BODY
Wheel lug nut torque *1 IIIIIIIIIII I
Inspect tires for wear and rotate (X
= recommended interval for optimal
tire life)IXIXXIXXIXX I
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Maintenance and Specifications
196

*5 The California Air Resources Board has determined that the failure to
perform this maintenance item will not nullify the emission warranty nor
limit recall liability prior to completion of the vehicle’s useful life.
Schedule 1 continued
Maintenance ItemMaintenance Interval (Number of months or Miles (km),
whichever comes first)
Months 52 56 60 64 68 72 76 80 84 88 92 96
x 1000 miles 65 70 75 80 85 90 95 100 105 110 115 120
(x 1000 km)
(104) (112) (121) (128) (136) (144) (152) (160) (168) (176) (184) (192)
ENGINE
Engine oil—every 6 monthsRRRRRRRRRRR R
Oil filter—every 6 monthsRRRRRRRRRRR R
PCV valve *3
AIR CLEANER
Air cleaner filter R R
IGNITION SYSTEM
Spark plugs *4 R
COOLING SYSTEM
Engine Coolant (green) Replace at first 45,000 miles (72,000 km)
or 36 months, after that, every 30,000 miles
(48,000 km) or 24 months
Engine Coolant (yellow) Replace at first 100,000 miles (160,000 km)
or 60 months; after that, every 50,000 miles
(80,000 km) or 36 months
Coolant condition and protection,
hoses and clamps—annually
—prior to cold weather every 12
monthsIII I
CHASSIS AND BODY
Wheel lug nut torque *1IIIIIIIIIII I
Inspect tires for wear and rotate (X
= recommended interval for optimal
tire life)XX I XX I XX I XX I
Clutch reservoir fluid levelIIIIII
Front wheel bearings (4x2) L
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Maintenance and Specifications
198

*5 The California Air Resources Board has determined that the failure to
perform this maintenance item will not nullify the emission warranty nor
limit recall liability prior to completion of the vehicle’s useful life.
SCHEDULE 2—SPECIAL OPERATING CONDITIONS
If your driving habitsFREQUENTLYinclude one or more of the
following conditions:
•Short trips of less than 10 miles (16 km) when outside temperatures
remain below freezing.
•Towing a trailer, or carrying maximum loads.
•Operating in severe dust conditions.
•Operating duringhot weatherin stop-and-go“rush hour”traffic.
•Extensive idling, such as police, taxi or door-to-door delivery service.
•High speed operation with a fully loaded vehicle (max. GVW).
•Off-road operation
Change ENGINE OIL AND OIL FILTER every 3 months or 3,000 miles
(4,800 km) whichever occurs first.
NOTE:Idling the engine for extended periods will accumulate more
hours of use on your vehicle than is actually indicated by the mileage
odometer. Consequently, the odometer reading can be often misleading
when determining the right time to change your engine oil and filter. If
you are using your vehicle in a manner which allows it to remain
stationary while the engine is running for long periods (door-to-door
delivery, taxi, police, power/utility company trucks, or similar duty), then
Mazda recommends you increase the frequency of oil and filter changes
to an interval equivalent to 200 ENGINE HOURS or use. Since most
vehicles are not equipped with hour-meters, it may be necessary for you
to approximate your idle time and plan oil/filter changes accordingly.
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Maintenance and Specifications
200