2005 MAZDA MODEL B2300 TRUCK maintenance

Fluid Mazda Part
NameApplication Capacity
Power steering
fluidMazda
MERCON
AT FAll Fill to range on
dipstick
Transmission
fluid
1Mazda
MERCON
AT F5-speed manual 2.8 quarts
(2.65L)2
Mazda
MERCON
V
AT F4x2 vehicles
with automatic
and 2.3L I4
engine9.9 quarts
(9.4L)3
4x2 vehicles
with automatic
and 3.0L or 4.0L
engines10.0 quarts
(9.5L)3
4x4 vehicles
with automatic
and 3.0L or 4.0L10.3 quarts
(9.8L)3
Engine coolant4Premium Engine
Coolant2.3 L I4 engine
with manual
transmission10.5 quarts
(10.0L)
2.3L I4 engine
with automatic
transmission10.2 quarts
(9.7L)
3.0L V6 engine
with manual
transmission15.1 quarts
(14.3L)
3.0L V6 engine
with automatic
transmission14.8 quarts
(14.0L)
4.0L V6 engine
with manual
transmission13.7 quarts
(13.0L)
4.0L V6 engine
with automatic
transmission13.2 quarts
(12.5L)
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Fluid Mazda Part
NameApplication Capacity
Fuel tank N/A Regular cab
(Short wheel
base)17 gallons
(64.4L)
SuperCab 19.5 gallons
(73.8L)
Transfer Case
FluidMazda
MERCON
AT F4x4 Vehicles 1.25 quarts
(1.2L)
Front axle
lubricantMazda SAE
80W-90
Premium Rear
Axle Lubricant4x4 Vehicles 3.6 pints (1.7L)
Rear axle
lubricant
5Mazda SAE
80W-90
Premium Rear
Axle LubricantAll 5.0-5.3 pints
(2.4-2.5L)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 2.75 quarts
(2.6L)
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCON
and MERCON
V are not interchangeable. DO NOT
mix MERCON
and MERCON
V. Refer to theService Maintenance
Sectionto determine the correct service interval.
2Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
3Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
4Add the coolant type originally equipped in your vehicle. DO NOT MIX
different colors or types of coolant. DO NOT USE Mazda Extended Life
Engine Coolant (orange in color). Refer toAdding engine coolant, in
this chapter.
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5Traction-Lok axles use 4.75–5.0 pints (2.2–2.4L) of rear axle lubricant.
Add 4 oz. (118 ml) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles. Service refill
capacities are determined by filling the rear axle 1/4 inch to 9/16 inch (6
mm to 14 mm) below the bottom of the filler hole.
6Brake fluid will drop slowly as the brakes wear and will rise when brake
components are replaced. Fluid levels below the MAX line that do not
trigger the brake warning light are within the normal operating range,
there is no need to add fluid. If the levels are outside the normal
operating range, the performance of your brake system could be
compromised, seek service from your local Mazda dealer immediately.
LUBRICANT SPECIFICATIONS
Item Mazda part name or equivalent
Front axle (4X4)SAE 80W-90 Premium Rear Axle
Lubricant
Rear axleSAE 80W-90 Premium Rear Axle
Lubricant
1
Brake fluid and clutch fluid (if
equipped)High Performance DOT 3 Motor
Vehicle Brake Fluid
4
Door weather strips Silicone Lubricant
Engine coolant Mazda Premium Engine Coolant3
Engine oil 2.3L I4 and 3.0L V6
enginesSAE 5W-20 Motor Oil
Engine oil 4.0L V6 engines SAE 5W-30 Motor Oil
Hinges, door checks, latches,
striker plates, fuel filler door hinge
and seat tracksMulti-Purpose Grease
Transmission /steering/parking
brake linkages and pivots, brake
and clutch pedal shaft, clutch pilot
bearing and input shaft spline
(manual transmission).Premium Long-Life Grease
Power steering fluid, transfer case
fluid (4X4) and transmission fluid
(manual)MERCON
AT F
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Item Mazda part name or equivalent
Automatic transmission (5R44E
and 5R55E)MERCON
VATF2
Windshield washer fluidUltra-clear Windshield Washer
Concentrate
1Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles. If submerged in
water, the rear axle lubricant should be changed.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCON
and MERCON
V are not interchangeable. DO NOT
mix MERCON
and MERCON
V. Refer to yourService Maintenance
Sectionto determine the correct service interval.
3Do not mix different types or colors of engine coolant.
4Brake fluid will drop slowly as the brakes wear and will rise when brake
components are replaced. Fluid levels below the MAX line that do not
trigger the brake warning light are within the normal operating range,
there is no need to add fluid. If the levels are outside the normal
operating range, the performance of your brake system could be
compromised, seek service from your local Mazda dealer immediately.
ENGINE SPECIFICATIONS
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138 182 245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 0.049–0.053 inch
(1.25–1.35mm)0.042–0.046 inch
(1.07–1.17mm)0.052–0.054 inch
(1.32–1.42mm)
Ignition system EDIS EDIS EDIS
Compression
ratio9.7:1 9.14:1 9.7:1
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VEHICLE DIMENSIONS
Vehicle dimensions Regular Cab -
inches (mm)SuperCab -
inches (mm)
(1) Overall length 188.5 (4788) 202.6 (5147)
(2) Overall width 69.4 (1762) 70.3 (1785)
(3) Overall height–4x2/4x4 65.0 (1652) /
68.5 (1740)66.0 (1676) /
68.7 (1746)
(4) Wheelbase 111.4 (2831) 125.7 (3192)
(5) Track - Front 58.5 (1486) 58.5 (1486)
(5) Track - Rear 57.3 (1455) 57.3 (1455)
2
5
3
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IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety Administration Regulations require
that a Certification Label be affixed to a vehicle and prescribe where the
Certification Label may be located. The Certification label is located on
the structure by the trailing edge of the driver’s door or the edge of the
driver’s door.
1
4
1
4
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Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
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A
ABS (see Brakes) .....................146
Air bag supplemental restraint
system ..........................................76
and child safety seats ..............79
description ................................76
disposal ......................................82
driver air bag ............................80
indicator light ...........................82
operation ...................................80
passenger air bag .....................80
passenger deactivation
switch ........................................83
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................216
Anti-lock brake system
(see Brakes) ......................146–147
Audio system
6-CD in dash .............................22
Single CD ..................................19
Audio system
(see Radio) ................18–19, 22, 26
Automatic dimming rear view
mirror ...........................................49
Automatic transmission ............150
driving an automatic
overdrive .................................151
fluid, refill capacities ..............241
fluid, specification ..................245
Auxiliary power point .................48
Axle
lubricant
specifications ..................244–245
refill capacities ........................241
traction lok ..............................149
B
Battery .......................................214acid, treating emergencies .....214
jumping a disabled battery ....172
maintenance-free ....................214
servicing ..................................214
Bed extender ..............................56
BeltMinder ...................................71
Brakes ........................................146
anti-lock ...........................146–147
anti-lock brake system (ABS)
warning light ...........................147
fluid, checking and adding ....236
fluid, refill capacities ..............241
fluid, specifications .........244–245
lubricant
specifications ..................244–245
parking ....................................148
shift interlock ..........................150
Break-in period .............................5
Bulbs ............................................39
C
Capacities for refilling fluids ....241
Cassette tape player ...................22
Cell phone warning ...................249
Certification Label ....................247
Changing a tire .........................112
Child safety restraints ................89
child safety belts ......................89
Child safety seats ........................93
attaching with tether straps ....97
in front seat ..............................94
in rear seat ................................94
LATCH .....................................100
tether anchorage hardware .....97
Chimes (warning) .......................16
Cleaning your vehicle
engine compartment ..............190
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Index
Index
250