2005 MAZDA MODEL B2300 TRUCK brake fluid

•Transmission does not consume fluid.
•Check fluid when transmission is not operating properly or if you see
a leak.
•Fluid level must be checked at normal operating temperature, 30 km
(20 miles) of driving.
To check and add fluid:
1. Drive the vehicle 30 km (20 miles) to reach normal operating
temperatures.
2. If driven in hot weather, city traffic, pulling a trailer, allow
transmission to cool for 30 minutes before checking.
3. Engage parking brake, start engine.
4. Put your foot on the brake pedal and move the gearshift lever slowly
through all of the gear ranges.
5. Shift to P (Park) and leave the engine running.
6. Remove the dipstick, wipe clean with a dry lint free rag.
7. Install and fully seat the dipstick into the filler tube.
8. Remove the dipstick and inspect
the fluid level. Level should be
in the cross-hatched area.
9. If necessary, add fluid in 250ml (1/2 pint) increments through the
filler tube until the level is correct at normal operating temperatures.
Refer to theLubricant specificationssection in this chapter for the
correct fluid type. The use of any other non-approved fluid may
cause internal transmission damage.
10. Fluid can be checked at ambient
temperatures between 10–30°C
(50–95°F). DO NOT ADD fluid
until the transmission is at
normal operating temperatures or the transmission will be overfilled.
Low fluid level
Do not drive the vehicle if the fluid
level is at or below the bottom of
the dipstick.
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High fluid level
Fluid levels above the safe range
may cause overheating, shift and/or
engagement concerns and internal
transmission damage. If an overfill
condition occurs, excess fluid should
be removed by a qualified technician.
Checking and adding manual transmission fluid (if equipped)
1. Park the vehicle on a level
surface.
2. Engage the parking brake fully–
put in first gear.
3. Assure the vehicle cannot move.
4. Clean the filler plug.
5. Remove the filler plug and
inspect the fluid level.
6. Fluid level should be at the
bottom of the opening.
7. Add enough fluid through the
filler opening so that the fluid
level is at the bottom of the
opening.
8. Install and tighten the fill plug
securely.
Use only fluid that meets Mazda specifications. Refer toLubricant
specificationsin this chapter.
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Checking and adding transfer case fluid (if equipped)
1. Park the vehicle on a level
surface.
2. Engage the parking brake fully–
put in first gear.
3. Assure the vehicle cannot move.
4. Clean the filler plug.
5. Remove the filler plug and
inspect the fluid level.
6. Fluid level should be at the
bottom of the opening.
7. Add enough fluid through the
filler opening so that the fluid
level is at the bottom of the
opening.
8. Install and tighten the fill plug
securely.
Use only fluid that meets Mazda specifications. Refer toLubricant
specificationsin this chapter.
DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Your vehicle may be equipped with universal joints that require
lubrication. If the original universal joints are replaced with universal
joints equipped with grease fittings, lubrication will also be necessary.
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CHECKING AND ADDING REAR DIFFERENTIAL FLUID
1. Park the vehicle on a level
surface.
2. Engage the parking brake fully–
put in first gear.
3. Assure the vehicle cannot move.
4. Clean the filler plug.
5. Remove the filler plug and
inspect the fluid level.
6. Fluid level should be at the
bottom of the opening.
7. Add enough fluid through the
filler opening so that the fluid
level is at the bottom of the
opening.
8. Install and tighten the fill plug
securely.
Use only fluid that meets Mazda specifications. Refer toLubricant
Specificationsin this chapter.
REFILL CAPACITIES
Fluid Mazda Part
NameApplication Capacity
Engine oil
(includes filter
change)Mazda SAE 5W-
20 Premium
Motor Oil2.3L engine 4.0 quarts
(3.8L)
3.0L V6 engines 4.5 quarts
(4.3L)
Mazda SAE 5W-
30 Premium
Motor Oil4.0L V6 engine 5.0 quarts
(4.7L)
Brake fluid DOT 3 Brake
FluidAll Fill to line on
reservoir
6
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5Traction-Lok axles use 4.75–5.0 pints (2.2–2.4L) of rear axle lubricant.
Add 4 oz. (118 ml) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles. Service refill
capacities are determined by filling the rear axle 1/4 inch to 9/16 inch (6
mm to 14 mm) below the bottom of the filler hole.
6Brake fluid will drop slowly as the brakes wear and will rise when brake
components are replaced. Fluid levels below the MAX line that do not
trigger the brake warning light are within the normal operating range,
there is no need to add fluid. If the levels are outside the normal
operating range, the performance of your brake system could be
compromised, seek service from your local Mazda dealer immediately.
LUBRICANT SPECIFICATIONS
Item Mazda part name or equivalent
Front axle (4X4)SAE 80W-90 Premium Rear Axle
Lubricant
Rear axleSAE 80W-90 Premium Rear Axle
Lubricant
1
Brake fluid and clutch fluid (if
equipped)High Performance DOT 3 Motor
Vehicle Brake Fluid
4
Door weather strips Silicone Lubricant
Engine coolant Mazda Premium Engine Coolant3
Engine oil 2.3L I4 and 3.0L V6
enginesSAE 5W-20 Motor Oil
Engine oil 4.0L V6 engines SAE 5W-30 Motor Oil
Hinges, door checks, latches,
striker plates, fuel filler door hinge
and seat tracksMulti-Purpose Grease
Transmission /steering/parking
brake linkages and pivots, brake
and clutch pedal shaft, clutch pilot
bearing and input shaft spline
(manual transmission).Premium Long-Life Grease
Power steering fluid, transfer case
fluid (4X4) and transmission fluid
(manual)MERCON
AT F
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Item Mazda part name or equivalent
Automatic transmission (5R44E
and 5R55E)MERCON
VATF2
Windshield washer fluidUltra-clear Windshield Washer
Concentrate
1Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles. If submerged in
water, the rear axle lubricant should be changed.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCON
and MERCON
V are not interchangeable. DO NOT
mix MERCON
and MERCON
V. Refer to yourService Maintenance
Sectionto determine the correct service interval.
3Do not mix different types or colors of engine coolant.
4Brake fluid will drop slowly as the brakes wear and will rise when brake
components are replaced. Fluid levels below the MAX line that do not
trigger the brake warning light are within the normal operating range,
there is no need to add fluid. If the levels are outside the normal
operating range, the performance of your brake system could be
compromised, seek service from your local Mazda dealer immediately.
ENGINE SPECIFICATIONS
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138 182 245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 0.049–0.053 inch
(1.25–1.35mm)0.042–0.046 inch
(1.07–1.17mm)0.052–0.054 inch
(1.32–1.42mm)
Ignition system EDIS EDIS EDIS
Compression
ratio9.7:1 9.14:1 9.7:1
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A
ABS (see Brakes) .....................146
Air bag supplemental restraint
system ..........................................76
and child safety seats ..............79
description ................................76
disposal ......................................82
driver air bag ............................80
indicator light ...........................82
operation ...................................80
passenger air bag .....................80
passenger deactivation
switch ........................................83
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................216
Anti-lock brake system
(see Brakes) ......................146–147
Audio system
6-CD in dash .............................22
Single CD ..................................19
Audio system
(see Radio) ................18–19, 22, 26
Automatic dimming rear view
mirror ...........................................49
Automatic transmission ............150
driving an automatic
overdrive .................................151
fluid, refill capacities ..............241
fluid, specification ..................245
Auxiliary power point .................48
Axle
lubricant
specifications ..................244–245
refill capacities ........................241
traction lok ..............................149
B
Battery .......................................214acid, treating emergencies .....214
jumping a disabled battery ....172
maintenance-free ....................214
servicing ..................................214
Bed extender ..............................56
BeltMinder ...................................71
Brakes ........................................146
anti-lock ...........................146–147
anti-lock brake system (ABS)
warning light ...........................147
fluid, checking and adding ....236
fluid, refill capacities ..............241
fluid, specifications .........244–245
lubricant
specifications ..................244–245
parking ....................................148
shift interlock ..........................150
Break-in period .............................5
Bulbs ............................................39
C
Capacities for refilling fluids ....241
Cassette tape player ...................22
Cell phone warning ...................249
Certification Label ....................247
Changing a tire .........................112
Child safety restraints ................89
child safety belts ......................89
Child safety seats ........................93
attaching with tether straps ....97
in front seat ..............................94
in rear seat ................................94
LATCH .....................................100
tether anchorage hardware .....97
Chimes (warning) .......................16
Cleaning your vehicle
engine compartment ..............190
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250

L
Lamps
bulb replacement
specifications chart ..................39
daytime running light ...............35
fog lamps ...................................35
headlamps .................................35
headlamps, flash to pass ..........36
instrument panel, dimming .....36
interior lamps .....................39–40
replacing bulbs ....... 39–40, 42–45
Lane change indicator
(see Turn signal) ........................38
LATCH anchors .........................100
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........147
Limited slip axle
(see Traction-Lok) ....................149
Limp to Safety Cooling .............221
Load limits .................................126
Loading instructions .................131
Lubricant
specifications .....................244–245
Lug nuts ....................................116
Lumbar support, seats ...............63
M
Manual transmission .................153
fluid capacities ........................241
lubricant specifications ..........245
reverse .....................................154
Mirrors
automatic dimming rearview
mirror ........................................49
fold away ...................................52
side view mirrors (power) .......52Motorcraft parts ........................229
O
Octane rating ............................227
Oil (see Engine oil) ..................209
Overdrive .....................................55
Overheating ...............................171
P
Parking brake ............................148
Power distribution box
(see Fuses) ...............................165
Power door locks ........................58
Power mirrors .............................52
Power point .................................48
Power steering ..........................149
fluid, checking and
adding ......................................235
fluid, refill capacity ................241
fluid, specifications .........244–245
Power Windows ...........................48
Preparing to drive your
vehicle ........................................149
R
Radio ..........................18–19, 22, 26
Single CD ..................................19
Relays ........................................161
Remote entry system .................59
illuminated entry ......................61
locking/unlocking doors .....58–59
S
Safety Belt Maintenance ............75
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