2005 LOTUS ELISE engine

CONTENTS
1. INTRODUCTION ..............................................................
6
2. SAFETY INFORMATION ..................................................7
3. REPORTING SAFETY DEFECTS
.................................. 10
4. CAR IDENTIFICATION
....................................................15
5. SEATING & SAFETY REST
RAINTS
Seats .................................................................
17
Seat Belts .................................................................
18
Seat Belt Precautions ................................................
19
Airbag Safety System .....................................................
21
Airbag Tell Tale ..........................................................
23
Airbag Deployment ....................................................
24
Child Restraints ..............................................................
26
6. KEYS & CAR SECURITY ALARM
Keys .................................................................
29
Car Security Alarm ..........................................................
30
Transmitter Fobs .......................................................
30
Engine Immobiliser ....................................................
31
Valet Mode ................................................................
31
Arming the Alarm .......................................................
32
Disarming the Alarm ..................................................
33
Emergency Disarming/Mobilising ..............................
33
Intrusion Sensing ......................................................
34
Manual Activation of Siren .........................................
34
Transmitter Fob Battery Replacement ......................
35
Programming Additional Transmitter Fobs ................
36
Disconnecting Car Battery ........................................
36
7. ENTRY & COMFORT
Central Door Locking ......................................................
37
To Unlock From Outside ............................................
37
To Lock From Inside ..................................................
37
To Unlock From Inside ..............................................
38
To Lock From Outside ...............................................
38
Lights On Buzzer ............................................................
40
Interior Rear View Mirror .................................................
40
Door Mirrors .................................................................
40
Interior Lamp .................................................................
41
Sun Visors .................................................................
41
Door Windows ................................................................
42
Manual Windows .......................................................
42
Electric Windows .......................................................
42
Contents
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8. INSTRUMENTS & SWITCHES
Ignition Switch/Steering Lock ..........................................
44
Engine Start Button .........................................................
45
Warning ‘Tell Tale’ Lamps ...............................................
46
Bulb Check ................................................................
46
Turn Tell Tale .............................................................
46
Seat Belt Tell Tale ......................................................
47
Brake Tell Tale ...........................................................
47
Oil Pressure Tell Tale ................................................
47
Low Fuel Level Tell Tale ............................................
48
ABS Tell Tale ............................................................
48
High Beam Tell Tale ..................................................
48
Airbag Tell Tale ..........................................................
48
Battery Charging Tell Tale .........................................
48
Engine Malfunction Indicator Lamp ...........................
49
Security/RPM Tell Tale ..............................................
49
Instruments .................................................................
51
Speedometer .............................................................
51
Tachometer ...............................................................
51
LCD Display Panel ....................................................
52
Fuel Level Display ...............................................
52
Coolant Temperature Display ..............................
53
Odometer ............................................................
53
Trip Recorder .......................................................
53
Dashboard Switches .......................................................
54
Parking Lamp Switch ................................................
54
Headlamp Switch ......................................................
54
Lights-on Buzzer .......................................................
55
Hazard Warning Lamps Switch .................................
55
Instrument Illumination ..............................................
56
Auxiliary Power Socket .............................................
57
Column Switches & Horn ................................................
58
Headlamp High/Low Beam/Flasher/Turn Indicators .
58
Windscreen Wiper/Washer .......................................
59
Horn .................................................................
60
Audio Equipment ............................................................
60
9. HEATING, VENTILATION & AIR CONDITIONING
Air Conditioning ..............................................................
61
Air Re-circulation ............................................................
62
Heater Temperature ........................................................
62
Fan Speed .................................................................
62
Air Distribution ................................................................
63
Engine Bay Ventilation ....................................................
65
Contents
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10. DRIVING CONTROLS
Foot Pedals .................................................................
66
Footwell Carpets .............................................................
66
Clutch Pedal .................................................................
66
Footbrake .................................................................
67
Anti-Lock Brake System .................................................
67
Parking Brake .................................................................
70
Gear Lever .................................................................
71
11. STARTING PROCEDURE & ENGINE BREAK-IN
Starting a Cold or Warm Engine .....................................
72
Idle Speed .................................................................
73
Engine Break-In ..............................................................
73
Engine Special Features .................................................
74
12. EXTERNAL OPERATIONS
Fuel Requirement ...........................................................
75
Fuel Filling .................................................................
76
Front Service Access Panels ..........................................
78
Engine Cover/Trunk Lid ..................................................
79
Child Entrapment ......................................................
80
Removable Roof Concept ...............................................
81
Soft Top Roof Fitting ..................................................
82
Soft Top Roof Removal .............................................
84
Hard Top Roof Fitting ................................................
85
Hard Top Roof Removal ............................................
90
13. SERVICING & MAINTENANCE
Bodycare .................................................................
93
B
ody Features ...........................................................93
Paint Care .................................................................
94
Ventilation .................................................................
94
Paintwork Polishing ...................................................
95
Washing .................................................................
95
Soft Top Roof ............................................................
96
Windscreen Cleaning ................................................
96
Alloy Road Wheels ....................................................
96
Upholstery Cleaning ..................................................
97
Seat Belts Cleaning ...................................................
97
Footwell Cleaning ......................................................
97
Owner Maintenance ........................................................
98
Engine Oil Level Check .............................................
99
Engine Oil Change ..................................................
100
Oil Filter ...............................................................
102
Used Engine Oil ......................................................
103
Contents
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Engine Compartment Fuses ...................................137
Footwell Sited Fuses ...............................................
138
Headlamp Alignment .....................................................
139
Bulb Replacement ........................................................
142
Headlamp Bulb ........................................................
142
Front Turn Indicator Lamp Bulb ...............................
143
Side Repeater Lamp Bulb .......................................
144
Rear Lamp Cluster Bulb ..........................................
144
High Mounted Stoplamp Bulb .................................
144
Licence Plate Lamp Bulb ........................................
144
Interior Lamp Bulb ...................................................
145
Side Marker Lamp Bulb ...........................................
145
16. LIFTING & TOWING
Towing Eye ...............................................................146
Towing a Trailer .............................................................147
Car Tie-Down ...............................................................
147
Lifting Your Car .............................................................148
Fuel Tank Undershi
eld ..................................................149
17. A
CCESSORIES
Accessories & Modifications .........................................150
Storing Your Elise .........................................................
152
18. RECOMMENDED LUBRICANTS
Engine ...............................................................
153
Transmission ...............................................................
154
Br
akes & Clutch ............................................................154
Engine Coolant Additive ................................................
154
19. TECHNICAL DATA .......................................................155
20. WARRANTY INDEX .....................................................161
21. ALPHABETICAL INDEX ..............................................188

Contents
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Engine Exhaust
California Proposition 65 Warning
WARNING: Engine exhaust, some of its constituents, and certain
car components contain or emit chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm. In addition, certain fluids contained in cars and certain
products of component wear contain or emit chemicals
known to the State of California to cause cancer and birth
defects or other reproductive harm.
WARNING: If you ever suspect exhaust gas is entering the cockpit,
do not drive the car until the fault has been repaired.
In particular, running the engine in an enclosed space
can let exhaust gas into the car, even more quickly if the interior fan is switched on. NEVER park in a garage with the engine running.
WARNING:Engine exhaust can kill. It contains the gas carbon
monoxide (CO), which you can’t see or smell. It can cause
unconsciousness and death. You might have exhaust gas entering the cockpit if:
• Your exhaust system sounds strange or different.
• Your car was damaged in a collision.
• Your car was damaged when driving over high points in the
road or over road debris.
• Repairs weren’t carried out correctly.
• Your car or exhaust system had been modified improperly.
Make sure your car is checked by an authorised dealer before
driving it again.
NOTICE: The Elise is fitted with a ‘three way’ catalytic converter
in the exhaust system in order to reduce the noxious content of
the exhaust gases and comply with emission control regulations.
It is essential that ONLY UNLEADED FUEL is used (see ‘Fuel Requirement’). The use of leaded fuel, or lead replacement
Safety Information
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petrol (LRP), will cause irreversible contamination of the pre-
cious metal catalysts and of the exhaust gas sensor used by the
computer controlled engine management system.
It is important that the Maintenance Schedule (see separate
booklet) is followed at the specified time and distance intervals
(this is a requirement of the warranty), and that the car is kept in proper operating condition. Failure to do so may result not only
in a loss of fuel economy and emission control, but may cause damage to the catalytic converter.
WARNING:
• If the engine malfunctions in any way (e.g by a change in sound) have the fault diagnosed and repaired promptly.
Continuing to drive the car with an engine misfire could cause the catalytic converter to overheat, with possible heat damage to other car components, and an engine bay
fire. Operation of the ‘Malfunction Indicator Lamp’ (MIL)
is fully described later in this handbook on page 49.
• DO NOT park or drive the car in areas where combustible material, such as dry grass or leaves, could come into
contact with the hot exhaust system. Under certain wind and weather conditions a grass fire could be initiated.
• DO NOT tamper with any electrical components with the battery connected. You could receive an electric shock
from the spark plug coils or initiate a car fire.
• DO NOT check or adjust any engine bay equipment with the engine running. Failure to comply with this may result
in you or your clothing becoming trapped.
• DO NOT use the car if a fuel leak is suspected, as may be indicated by a persistent smell of fuel. Have the fault

diagnosed and rectified without delay. A fuel leak may result in a fire or explosion.
• DO NOT touch or approach, any part of a hot exhaust

system. Failure to comply with this may result in you
receiving severe burns.
• DO NOT allow servicing or repairs to be carried out by unskilled persons as this may adversely affect the han
-
dling and safety features on your car. Lotus dealers have
trained staff who are best qualified to maintain your car
to the correct specification.
Safety Information
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NOTICE: DO NOT push or tow start the car; or turn off the igni-
tion at engine speeds above idle; or run the fuel tank dry: Any of these actions may damage the catalytic converter.
Before driving the car:
• Check tires for damage, wear and proper inflation.
Under-infla-
tion causes increased rolling resistance and uses more fuel.

(Please refer to the section in this handbook on tires, page 115).
• Check all windows, mirrors and lights are clear and unob
-
structed and all lights are correctly working.
• Check that the engine cover and front body access panels
are correctly latched;
• Adjust the seat and mirrors, and familiarise yourself with

the controls.
• Check all instruments and warning lamps (‘tell tales’) are reading correctly.
• Ensure that both driver and passenger are properly restrained
by their seat belts.
Care of the Environment By virtue of its light weight, simple content, constructional
process and fuel efficiency, the Elise has a low environmental im
-
pact compared with many road cars. All drivers should, however,
be aware of the effect of motor car exhaust emissions on the
environment and drive in a way which minimises pollution by:
• Anticipating traffic flow to avoid needless acceleration

and braking.
• Using the highest suitable gear.
• Switching off rather than idling for long periods.
• Driving off as soon as it is safe to do so; it is not necessary or beneficial to the engine to allow extended idling from cold.
• Having the car serviced regularly as a poorly maintained car will use more fuel; have any engine faults attended to imme
-
diately.
• Considering the need to use the car for very short journeys.
The emissions produced by an engine are many times greater
when cold than when warm.
Safety Information
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Engine NumberThe engine number is stamped on the rear end of the cylinder
block, exhaust side, and is followed by ‘2ZZ’.
ohs133ohs104
Car Identification
16
ENGINE NUMBER
V.I.N ON
CHASSIS

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