2005 LOTUS ELISE oil level

oh48e
a small amount of clean engine oil into the filter, screw onto its
spigot and tighten BY HAND sufficiently to make a secure seal,
typically 2/3 to 3/4 of a turn after the sealing faces have made
contact. Overtightening using a filter wrench may damage the
canister and/or complicate subsequent removal. Before refitting the undertray, start the engine and check for
oil leaks. Re-check the security of the filter, further tightening
by hand if necessary. Check the oil level (see above) when the
engine is fully warm.
Used Engine Oil NOTICE: PROTECT THE ENVIRONMENT: Do not pollute
drains, water courses or land with oil. Use only authorised waste
collection facilities, including civic amenity sites and garages providing facilities for disposal of used oil and used oil filters. If
in doubt, contact your local authority for advice on disposal.
Transmission Oil The transmission should be checked for oil leaks, for the cor
-
rect oil level, and the oil renewed, at intervals specified in the
Maintenance Schedule.
To check the oil level:
- A garage lift or inspection pit must be used.
- Remove the engine bay undertray.
- Wipe clean the area around the socket headed level plug on
the front face of the transmission end casing.
Servicing & Maintenance
103

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- Remove the plug, and check that the oil is level with the bottom of the hole. Note that the release of oil trapped
by the plug, should not be confused with an indication of

correct oil level.
- If necessary, add only the specified lubricant (see ‘Recom
-
mended Lubricants’) via the level plug hole until the oil level
stabilises at the bottom of the plug hole.
- Refit the level plug with a new sealing washer, and tighten securely. Refit the undertray.
To renew transmission oil:
WARNING:
• Engine oil is hazardous to your health and may be fatal
if swallowed.
• Take all suitable precautions to guard against scalding
from the hot oil.
• Prolonged and repeated contact with used engine oil may cause serious skin disorders, including dermatitis and
cancer.
• Use protective gloves to avoid contact with skin as far as possible and wash thoroughly after any contact.
• Keep out of reach of children.
Servicing & Maintenance
104
f131
Transmission
filler/level plug
Drain plug

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- The hexagon headed drain plug located at the bottom of the final drive casing, should be removed immediately after a run when the oil is warm, taking suitable precautions against
scalding.
- Clean the plug, fit a new sealing washer and refit securely.
- Refill to the level plug hole as detailed above.
Servicing & Maintenance
105
f131
Transmission
filler/level plug
Drain plug

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Cooling SystemThe engine cooling system uses a header tank to ensure that
the system remains completely filled, and also to accommodate
expansion of the coolant with increasing engine temperature.
The tank is mounted at the left hand side of the engine bay, and is fitted with a 108 kPa (15 psi) pressure cap to raise the boiling point of the coolant to over 120°C (250°F).
WARNING:
• Do NOT attempt to remove the pressure cap or air bleed plug from the header tank when the engine is warm
as serious scalding could result from boiling water

and/or steam.
• Coolant is hazardous to your health and may be fatal

if swallowed.
• Keep coolant out of reach of children.
• Coolant is hazardous to animals and may be fatal if

swallowed. Clean up spilled coolant and do not leave in
open containers.
The level of coolant in the translucent header tank will rise
as the engine warms up, and fall as it cools down, and under
normal circumstances it should not be necessary to add any
coolant to the system between services. If overfilled, the excess
coolant will be ejected when the engine is warm. If under filled, overheating may result.
Servicing & Maintenance
106
ohs130
Air bleed plugCoolant header tank cap

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As a precaution, every week when the engine is completely
COLD, and without disturbing the filler cap, check that the level of coolant in the translucent tank is between the ‘FULL’
and ‘LOW’ marks moulded on the front of the tank. If topping
up is required, wait until the coolant has fully cooled before
turning the cap a quarter turn counterclockwise and allowing any remaining pressure to escape. Only then may the cap be
completely unscrewed. In order to maintain protection from freezing damage and
metal corrosion, use only an approved coolant mixture (see below) to top up the tank to the ‘FULL’ mark. Refit the cap, and
turn clockwise until the leg on the cap locates in the slot at the
front of the tank.
NOTICE: If the cap is removed when the engine is warm, the coolant may boil and a small coolant loss may occur. The com
-
pletely cold header tank level should be checked at the first subsequent opportunity.
Cooling Fans
: Two cooling fans are fitted below the radiator in
the air intake duct. The fans are energised at high coolant tem
-
peratures, or when the air conditioning (if fitted) is selected. The
fans will also run if certain types of engine fault are detected, and
may operate during a 20 minute period following ignition switch off to prevent ‘hot soak’ boiling. An electric coolant circulation pump may also be heard running during this period.
WARNING: Keep hands, tools and clothing away from the radiator
cooling fan area, as personal injury could result from the
fans starting up without warning.
At service intervals, the air duct and matrices of the engine
cooling radiator, a.c. condenser and oil coolers, should be
checked externally for clogging by insects, leaves or other debris,
and if necessary, a water jet used to clear the finning. Take care not to damage or distort the delicate finning of the radiator or
the cooling performance will be degraded.
Anti-Freeze/Corrosion Inhibitor It is most important that the correct coolant specification is
used in order to inhibit boiling and protect the engine and heat
Servicing & Maintenance
107

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• Driving in dusty areas (e.g. on unmetalled roads); Change
the oil and filter as soon as possible after driving in a dust
storm.
• Stop/start driving with frequent short trips where the engine
rarely warms up thoroughly (especially in cold weather/cli
-
mates); and/or frequent or prolonged idling.
• Track use, with repeated high rpm, wide throttle openings
and high oil temperatures. For appropriate maintenance, dis
-
cusswith your Lotus dealer. Note that use of the car off road or in a competitive manner, including timed runs or laps, will
invalidate warranty and require appropriate levels of expert
car preparation and servicing.
Transmission (gearbox & final drive) Viscosity SAE 75W/90
Quality Standard API GL-4 or GL-5
Capacity 2.3 litre (2.4 US qt)
Oil change interval Refer to Maintenance Schedule
Brake & Clutch System
Type Non-mineral (non-petroleum)
hydraulic fluid
Specification DOT 4
Capacity - brake 1.5 litre
- clutch 0.5 litre
Fluid change interval 12 months
Engine Coolant Additive
Only approved product Havoline XLC
Type Ethylene glycol antifreeze with
OAT corrosion inhibitors
Colour Orange
Concentration 50%
Quantity reqd. @ 50% 6 litres
Recommended Lubricants
154

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FURTHER INFORMATIONFu r t h e r i nf o r m a t i o n c o n c e r n i n g t h e e m i s si o n p e r
-
formance warranty is available from the Director Field Operation & Suppor t Division (6406 J), Environmental
Protection Agency, 401 ‘M’ Street, SW, Washington DC
20460 (attention: Warranty Claim). Violations of the Emis
-
sion Performance Warranty may also be reported to this
office. Also contact Lotus Cars U.S.A. Inc., 2236 Northmont
Parkway, Duluth, Georgia 30096.
EMISSIONS WARRANTY PARTS LIST
Air Induction System
- air inlet trunking
- intake manifold
Fuel Injection System
- fuel pressure regulator
- fuel injectors
- fuel delivery line
- throttle body
Ignition System
- spark plugs
- direct ignition coils
Positive Crankcase Ventilation System
- non return valve
- oil filler cap
Evaporative Emissions Control System (EECS)
- charcoal canister assembly
- fuel tank
- fuel level sender and seal
- fuel filler neck and hose
- fuel filler cap
- roll over valve assembly
- fuel lines
- fill level vent valve & pipe assy.
- canister close valve
- vapour management valve (VMV)
Federal Emission Warranty
178

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Headlamp Flasher .................................................................58
Heating & Ventilation .............................................................. 61
Horn ...................................................................................... 60
Idle Speed ............................................................................. 73
Ignition Switch ....................................................................... 44
Immobiliser, engine ................................................................ 31
Inertia Switch ...................................................................... 135
Instrument Illumination .......................................................... 56
Interior Lamp .......................................................................... 41
Jacking Points, lifting you car .............................................. 148
‘Jump’ Starting ..................................................................... 133
Keys ...................................................................................... 29
Lighting Switches .................................................................. 54
Lights On Buzzer .............................................................. 40,55
Lubrication - Dipstick, engine oil level check ....................................... 99
- Engine Oil Change ........................................................ 100
- Oil Filter ......................................................................... 102
- Recommended Lubricants ............................................ 153
- Tran smission Oil ............................................................ 103
Mirrors ................................................................................... 40
Odometer .............................................................................. 53
Parking Brake ........................................................................ 70
Pedals ................................................................................... 66
Queen’s Award ..................................................................... 191
Roof, Hard Top ...................................................................... 85
Roof, Soft Top ....................................................................... 82
Safety Information ....................................................................
7
Seat Be lts .............................................................................. 18
Seats ...................................................................................... 17
Servicing ............... see separate Maintenance Record booklet
Sparking Plugs ..................................................................... 114
Speedometer .......................................................................... 51
Start Button, engine .............................................................. 45
Starting Procedure ................................................................ 72
Index
189

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