2005 Lexus IS300 trans

INTRODUCTION
321
CHECKING BRAKE FLUID
Parts (if level is low):

FMVSS No. 116 DOT 3 or SAE J1703 brake fluid
Tools:

Funnel (only for adding fluid)
CHECKING POWER STEERING FLUID
Parts (if level is low):

Automatic transmission fluid DEXRON
II or III
Tools:

Rag or paper towel

Funnel (only for adding fluid)
CHECKING BATTERY CONDITION
Tools:

Warm water

Baking soda

Grease

Conventional wrench (for terminal clamp bolts)
CHECKING AND REPLACING THE BLADE
TYPE FUSES
Parts (if replacement is necessary):

Fuse with same amperage rating as original
CHECKING THE CARTRIDGE TYPE FUSES
Parts (if replacement is necessary):

Genuine Lexus fuse or equivalent with same amperage
rating as original
ADDING WASHER FLUID
Parts:

Water

Washer fluid containing antifreeze (for winter use)
Tools:

Funnel
04 06.30

INTRODUCTION
322
POSITIONING THE JACK
SV61006
Front of vehicle
When jacking up your vehicle with the jack, position the
jack correctly as shown in the illustration.
Jack position
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front± Front crossmember
Rear± Rear differential
Support position and Pantograph jack position
. . . .
CAUTION
When jacking, be sure to observe the following to
reduce the possibility of personal injury:

Follow jacking instructions.

Do not put any part of your body under the vehicle
supported by a jack. Personal injury may occur.

Do not start or run the engine while your vehicle is
supported by the jack.

Stop the vehicle on a level firm ground, firmly set the
parking brake and put the transmission in ªPº
(automatic) or reverse (manual). Block the wheel
diagonally opposite to the one being changed if
necessary.

Make sure to set the jack properly in the jack point.
Raising the vehicle with jack improperly positioned
will damage the vehicle or may allow the vehicle to fall
off the jack and cause personal injury.

Never get under the vehicle when the vehicle is
supported by the jack alone; use vehicle support
stands.

Do not raise the vehicle with someone in the vehicle.

When ra ising the vehicle, do not place any objects on
top of or underneath the jack.
04 06.30

CHASSIS
342
SPECIFICATIONS
± MANUAL TRANSMISSIONOil capacity
2.6 L (2.7 qt., 2.3 lmp.qt.)
Oil typeMultipurpose gear oil API GL±4 or GL±5
Recommended oil viscositySAE 75W±90
± DIFFERENTIALOil capacity
1.15 L (1.22 qt., 1.01 lmp.qt.)
Oil typeHypoid gear oil API GL±5
Oil viscosityAbove ±18C (0F): SAE 90
Below ±18 C (0F): SAE 80W or SAE 80W±90
± AUTOMATIC TRANSMISSION
Fluid capacity Drain and refill
2.0 L (2.1 qt., 1.8 lmp.qt.)
Fluid typeToyota Genuine ATF Type T ± IV*
*:Change automatic transmission fluid only as necessary.
Generally, it is necessary to change automatic transmission
fluid only if your vehicle is driven under one of the Special
Operating Conditions listed in your ªOwner's Manual
Supplement/Scheduled Maintenanceº. When changing the
automatic transmission fluid, use only ªToyota Genuine ATF
Type T±IVº ( ATF JWS3309 or NWS6500) to aid in assuring
optimum transmission performance.NOTICE
Using automatic transmission fluid other than ªToyota Genuine ATF Type T±IVº may cause deterioration inshift quality, locking up of your transmissionaccompanied by vibration, and ultimately damage theautomatic transmission of your vehicle.
04 06.30

CHASSIS
343
± CLUTCH
Pedal freeplay
5 ± 15 mm (0.2 ± 0.6 in.)
Fluid typeSAE J1703 or FMVSS No. 116 DOT 3
± BRAKESPedal clearance *
199 mm (3.9 in.) Min.
Pedal free play1 ± 6 mm (0.04 ±0.24 in.)
Brake pad wear limit1.0 mm (0.04 in.)
Parking brake lining wear limit1.0 mm (0.04 in.)
Parking brake adjustment *25 ± 8 clicks
Fluid typeSAE J1703 or FMVSS No. 116 DOT 3
*1:Minimum pedal clearance when depressed with the force of 490 N (49 kgf\
, 110 lbf) with the engine running
*
2:Parking brake adjustment when pulled with the force of 196 N (20 kgf, \
44 lbf)
± STEERING Free play
Less than 30 mm (1.2 in.)
Power steering fluidAutomatic transmission fluid DEXRONII or III
04 06.30

CHASSIS
350
CHECKING POWER STEERINGFLUID
SV63002
Check the fluid level on the dipstick. If necessary, add
automatic transmission fluid DEXRONII or III.
If the vehicle has been driven around 80 km/h (50 mph) for 20
minutes (a little more in frigid temperatures), the fluid is hot
(60 C ± 80C or 140F ± 175F). You may also check the level
when the fluid is cold (about room temperature, 10 C ± 30C
or 50F ± 85F) if the engine has not been run for about five
hours.
SV63003

1If cold O.K. 2If hot O.K. 3Add fluid
1. Clean all dirt off the reservoir.
2. Remove the reservoir cap by turning it counterclockwise
and wipe the dipstick clean.
3. Reinstall the reservoir cap.
4. Remove the reservoir cap again and look at the fluid level.
If the fluid is cold, the level should be in the ªCOLDº range on
the dipstick. Similarly, if it is hot, the fluid level should be in the
ªHOTº range. If the level is at the low side of either range, add
automatic transmission fluid DEXRON
II or III to bring the
level within the range.
5. After replacing the reservoir cap, visually check the
steering box case, vane pump and hose connections for leaks
or damage.
04 06.30

CHASSIS
360
Name of each section of tire
SV63016

1Bead
2Sidewall
3Shoulder
4Tread
5Belt
6Inner liner
7Reinforcing rubber
8Carcass
9Rim lines
10Bead wires
11Chafer
Uniform tire quality grading
This information has been prepared in accordance
with regulations issued by the National Highway
Traffic Safety Administration of the U.S. Department
of Transportation. It provides the purchasers and/or
prospective purchasers of Lexus vehicles with
information on uniform tire quality grading.
Your Lexus dealer will help answer any questions
you may have as you read this information.
DOT quality grades ± All passenger vehicle tires
must conform to Federal Safety Requirements in
addition to these grades. Quality grades can be
found where applicable on the tire sidewall between
tread shoulder and maximum section width. For
example: T readwear 200 Traction AA Temperature A
Tread wear ± The treadwear grade is a comparative
rating based on the wear rate of the tire when tested
under controlled conditions on a specified government
test course. For example, a tire graded 150 would wear
one and a half (1 ± 1/2) times as well on the government
course as a tire graded 100. The relative performance
of tires depends upon the actual conditions of their use,
however, and may depart significantly from the norm
due to variations in driving habits, service practices and
differences in road characteristics and climate.
04 06.30

CHASSIS
362
Glossary of tire terminology
Tire related termMeaning
Cold tire inflation
pressuretire pressure when the vehicle has been parked for at least 3 hours or m\
ore, or it
has not been driven more than 1.5 km or 1 mile under that condition.
Maximum inflation
pressurethe maximum cold inflation pressure to which a tire may be inflated and \
it is shown
on the sidewall of the tire
Recommended inflation
pressurecold tire inflation pressure recommended by a manufacturer
Accessory weight
the combined weight (in excess of those standard items which may be rep\
laced) of
automatic transmission, power steering, power brakes, power windows, pow\
er
seats, radio, and heater, to the extent that these items are available as
factory±installed equipment (whether installed or not)
Curb weight
the weight of a motor vehicle with standard equipment including the maxi\
mum
capacity of fuel, oil, and coolant, and, if so equipped, air conditionin\
g and
additional weight optional engine
Maximum loaded vehicle
weight
the sum of Ð
(a) curb weight;
(b) accessory weight;
(c) vehicle capacity weight; and
(d) production options weight
04 06.30

ELECTRICAL COMPONENTS
378
No.FUSEAMPERECIRCUIT
1 D FR P/W20Power window system
2 TAIL10Tail lights, Side marker lights,
License plate lights,
Parking lights
3 GAUGE10
Back±up lights, Power window,
Gauges and meters,
Service reminder indicators and
buzzers,
Emergency flashers,
Windshield defogger,
Outside rear view mirror
defogger
4 DOOR20Door lock system
5 PANEL7.5
Instrument panel lights,
Seat heater, Cigarette lighter,
Automatic transmission system,
Traction control system,
Rear fog light, Ashtray light
6 WASHER15Windshield washer,
Headlight cleaner
7 STARTER7.5Starting system
8 FR DEF20Windshield wiper deicer
9 A/C10Air conditioning system
10 SEAT HTR15Seat heater
11 CIG15Cigarette lighter, Power outlet
12 S/ROOF30Moon roof
No.FUSEAMPERECIRCUIT
13 ECU±IG10
Radiator fan,
Anti±lock brake system,
Moon roof, Shift lock system,
Air conditioning system,
Door lock system,
Headlight beam level control,
Theft deterrent system
14 SRS±ACC10SRS system
15 STOP15Stop lights, Shift lock system,
Anti±lock brake system
16 WIPER25Windshield wipers
17 RADIONO.210Audio system, Air conditioning,
Outside rear view mirror,
Shift lock system
18 DOOR DL15Power seat system
19 DOME7.5
Interior lights, Trunk light,
Vanity lights,
Ignition switch light, Map light,
Door courtesy lights
20 FR FOG15Fog lights
21 P FR P/W20Power window system
22 PWR
OUTLET15Power outlets
23 ECU±B27.5Theft deterrent system,
Door lock system
24 D RR P/W20Power window system
25 MIR HTR15Outside rear view mirror
04 06.30