2005 Lexus ES330 brake

SECTION 6 – 3
359
SERVICE PROCEDURES AND
SPECIFICATIONS
Chassis
Specifications360
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. . . . . .
Checking brake fluid 364
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
.
Checking power steering fluid 365
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking tire inflation pressure 366
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Tire information 370
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. . . . .
Types of tires 379
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . .
Rotating tires 380
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Checking and replacing tires 381
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Installing snow tires and chains 383
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Replacing wheels 385
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. . .
Aluminum wheel precautions 386
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Suspension and chassis 387
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CHASSIS
361
— BRAKES
Pedal clearance Fixed type
Adjustable type (in frontmost position)
70 mm (2.8 in.) Min. *1
59 mm (2.3 in.) Min. *1
Pedal free playFixed type
Adjustable type (in frontmost position)1 — 6 mm (0.04 — 0.24 in.)
1 — 8 mm (0.04 — 0.31 in.)
Brake pad wear limit1.0 mm (0.04 in.)
Parking brake lining wear limit1.0 mm (0.04 in.)
Parking brake adjustment3 — 6 clicks *2
Fluid typeSAE J1703 or FMVSS No. 116 DOT 3
*1: Minimum pedal clearance when depressed with the force of 490 N (50 kg\
f, 110 lbf) with the engine running
*2: Parking brake adjustment when depressed with the force of 294 N (30 k\
gf, 66 lbf)
— STEERING Wheel free play
Less than 30 mm (1.2 in.)
Power steering fluid typeAutomatic transmission fluid DEXRONII or III

CHASSIS
364
CHECKING BRAKE FLUID
To check the fluid level, simply look at the seethrough
reservoir. The level should be between the “MAX” and
“MIN” lines on the tank.
It is normal for the brake fluid level to go down slightly as the
brake pads wear. So be sure to keep the reservoir filled.
If the reservoir needs frequent refilling, it may indicate a serious
mechanical problem.
If the level is low, add FMVSS No.116 DOT 3 or SAE J1703
brake fluid to the brake reservoir.
Remove and replace the reservoir cap by hand. Add brake
fluid up to the “MAX” line.
Use only newly opened brake fluid. Once opened, brake fluid
absorbs moisture from the air, and excess moisture can cause
a dangerous loss of braking efficiency.
CAUTION
Take care when filling the reservoir because brake fluid
can harm your hands or eyes. If fluid gets on your hands
or in your eyes, flush the affected area with clean water
immediately. If you still feel uncomfortable with your
hands or eyes, go to the doctor.
NOTICE
If you spill some of the fluid, be sure to wipe it off to
prevent it from damaging the parts or paintwork.

CHASSIS
376
Glossary of tire terminology
Tire related termmeaning
Accessory weightthe combined weight (in excess of those standard items which may be rep\
laced)
of automatic transmission, power steering, power brakes, power windows, \
power
seats, radio, and heater, to the extent that these items are available as
factory−installed equipment (whether installed or not)
Cold tire inflation
pressuretire inflation pressure when the vehicle has been parked for at least 3 \
hours or
more, or it has not been driven more than 1.5 km or 1 mile under that co\
ndition
Curb weightthe weight of a motor vehicle with standard equipment including the maxi\
mum
capacity of fuel, oil, and coolant, and, if so equipped, air conditionin\
g and
additional weight optional engine
Intended outboard
sidewall(a) the sidewall that contains a whitewall, bears white lettering or bearsmanufacturer, brand, and/or model name molding that is higher or deeper
than the same molding on the other sidewall of the tire, or
(b) the outward facing sidewall of an asymmetrical tire that has a particula\
r side that must always face outward when mounted on a vehicle
Maximum inflation
pressurethe maximum cold inflation pressure to which a tire may be inflated and \
it is
shown on the sidewall of the tire
Maximum loaded
vehicle weightthe sum of —
(a) curb weight;
(b) accessory weight;
(c) vehicle capacity weight; and
(d) production options weight

CHASSIS
377
Tire related termmeaning
Normal occupant
weight68 kg (150 lb.) times the number of occupants specified in the second \
column of
Table 1 that follows
Occupant distributiondistribution of occupants in a vehicle as specified in the third column \
of Table 1 that
follows
Production options
weightthe combined weight of those installed regular production options weighi\
ng over 2.3 kg
(5 lb.) in excess of those standard items which they replace, not prev\
iously considered
in curb weight or accessory weight, including heavy duty brakes, ride le\
velers, roof
rack, heavy duty battery, and special trim
Recommended
inflation pressurecold tire inflation pressure recommended by a manufacturer
Rima metal support for a tire or a tire and tube assembly upon which the ti\
re beads are
seated
Rim diameter (Wheel
diameter)nominal diameter of the bead seat
Rim size designationrim diameter and width
Rim type designationthe industry of manufacturer’s designation for a rim by style or code
Rim widthnominal distance between rim flanges
Vehicle capacity
weight
(Total load capacity)the rated cargo and luggage load plus 68 kg (150 lb.) times the vehicl\
e’s designated
seating capacity

CHASSIS
386
Wheel selection
When replacing wheels, care should be taken to ensure
that they are equivalent to those removed in load capacity,
diameter, rim width, and offset.
Correct replacement wheels are available at your Lexus
dealer.
A wheel of a different size or type may adversely affect
handling, wheel and bearing life, brake cooling,
speedometer/odometer calibration, stopping ability, headlight
aim, bumper height, vehicle ground clearance, and tire or snow
chain clearance to the body and chassis.
CAUTION
Do not use wheels other than the manufacturer’s
recommended size, as this may cause dangerous
handling characteristics resulting in loss of control.
Otherwise, an accident may occur resulting in death or
serious injuries.
ALUMINUM WHEEL PRECAUTIONS
 When installing aluminum wheels, check that the wheel nuts
are tight after driving your vehicle the first 1600 km (1000
miles).
 If you have rotated, repaired, or changed your tires, check
that the wheel nuts are still tight after driving 1600 km (1000
miles).
 When using tire chains, be careful not to damage the
aluminum wheels.
 Use only Lexus wheel nuts and wrench designed for your
aluminum wheels.
 When balancing your wheels, use only Lexus balance
weights or equivalent and a plastic or rubber hammer.
 As with any wheel, periodically check your aluminum
wheels for damage. If damaged, replace immediately.

ELECTRICAL COMPONENTS
393
No.FUSEAMPERECIRCUIT
18ABS No.240
Anti−lock brake system,
vehicle stability control system,
traction control system, brake
assist system
19MAIN40
All components in “HEAD LH
LWR”, “HEAD RH LWR”, “HEAD
LH UPR”, “HEAD RH UPR” and
“DRL” fuses
20ABS No.330
Anti −lock brake system,
vehicle stability control system,
traction control system, brake
assist system
21HTR50Air conditioning system
22RDI30Electric cooling fan
23SPARE5Spare fuse
24SPARE10Spare fuse
No.FUSEAMPERECIRCUIT
25ABS NO.150
All components in “RDI FAN”,
“ABS No.2”, “ABS No.3”, “CDS”,
“HTR (50 A)” and “ADJ PDL”
fuses and anti −lock brake
system, vehicle stability control
system, traction control
system, brake assist system
26ALT120
All components in “DEF”, “PWR
NO.1”, “PWR NO.2”, “PWR
NO.3”, “PWR NO.4”, “STOP”,
“DOOR NO.2”, “OBD”, “PWR
SEAT”, “FUEL OPEN”, “FOG”,
“AMP”, “PANEL”, “TAIL”,
“AM1”, “CIG”, “POWER
POINT”, “RAD NO.2”,
“ECU− ACC”, “GAUGE1”,
“GAUGE2”, “ECU− IG”,
“WIPER”, “WASHER”, “HTR
(10 A)”, “SEAT HTR” and
“SUN− SHADE” fuses
27SPARE15Spare fuse
28A/C10No circuit
29DRL5Daytime running light system
30HEAD RH
LW R15Right −hand headlight (low
beam)
31HEAD LH
LW R15Left −hand headlight (low
beam) and front fog lights

ELECTRICAL COMPONENTS
394
No.FUSEAMPERECIRCUIT
32ECUB10
Multiplex communication
system (power door lock
system, security system,
auto−door locking system,
automatic light control system,
headlight delay off system, tail
light auto cut system,
illuminated entry system,
daytime running light system,
wireless remote control
system) air conditioning
system, electronic modulated
suspension, driving position
memory system, front
passenger seat position
memory system
33DOME7.5
Ignition switch light, interior
light, personal lights, foot
lights, door courtesy lights,
trunk light, vanity lights, garage
door opener, clock, outside
temperature gauge,
multi− information display
No.FUSEAMPERECIRCUIT
34CIG15Cigarette lighter
35ECU
ACC5
Power rear view mirrors, clock,
multi −information display,
driving position memory
system, front passenger seat
position memory system
36RAD NO.210Audio system, navigation
system
37POWER
POINT15Power outlet
38RAD NO.120Audio system, navigation
system
39GAUGE110
Gauges and meters, clock,
outside temperature gauge,
multi −information display, shift
lock system
40ECUIG10
SRS airbag system, power
windows, anti− lock brake
system, electronic modulated
suspension, driving position
memory system, front
passenger seat position
memory system
41WIPER25Windshield wipers
42HTR10Air conditioning system