Page 326 of 969
F40322
Front FrontRH
LH
F40026
Expand
Contract
- PARKING BRAKEPARKING BRAKE ASSY
33-19
2515 Author: Date:
16. CHECK PARKING BRAKE INSTALLATION
(a) Check that each part is installed properly.
NOTICE:
There should be no oil or grease adhering to the friction surface of the shoe lining and disc.
17. INSTALL REAR DISC(See page 32-41)
18. ADJUST PARKING BRAKE SHOE CLEARANCE
(a) Temporarily install the hub nuts.
(b) Remove the hole plug, and turn the adjuster and expand
the shoes until the disc locks.
(c) Contract the shoe adjuster until the disc can rotate
smoothly.
Standard : Return 8 notches
(d) Check shoe is no brake drag.
(e) Install the hole plug.
19. INSTALL REAR DISC BRAKE CALIPER ASSY LH
(a) Install the rear disc brake caliper with the 2 bolts.
Torque: 47 NVm (480 kgfVcm, 35 ftVlbf)
20. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
21. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(See page 33-2)
Page 328 of 969
3305G-02
F41011
Adjusting Nut
Lock Nut 33-2
- PARKING BRAKEPARKING BRAKE SYSTEM
2498 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
ADJUSTMENT
1. REMOVE REAR WHEEL
2. ADJUST PARKING BRAKE SHOE CLEARANCE(See page 33-16)
3. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
4. INSPECT PARKING BRAKE PEDAL TRAVEL
(a) Slowly depress the parking brake pedal all the way, and count the number of clicks.
Parking brake pedal travel: 3 - 6 clicks at 300 N (31 kgf, 68.3 lbf)
5. ADJUST PARKING BRAKE PEDAL TRAVEL
(a) Depress the parking brake pedal 3 notches to make a
room for the procedure, and loosen the lock nut.
(b) Return the parking brake pedal to the original position.
(c) Turn the adjusting nut until the parking brake pedal travel
is correct.
(d) Depress the parking brake pedal 3 notches to make a
room for the procedure, and tighten the lock nut.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
(e) Return the parking brake pedal to the original position.
(f) Check whether parking brake drags or not.
(g) When operating the parking brake pedal, check that the
parking brake pedal indicator light lights up.
Page 329 of 969
3305H-02
F41008NVm (kgfVcm, ftVlbf) : Specified torque
39 (398, 29)
5.4 (55, 48 in.Vlbf)
Lock NutAdjusting NutParking Brake Control Pedal Assy
Parking Brake Switch Assy
Tension Spring
Parking Brake Cable Assy No.1
Clip
39 (398, 29)39 (398, 29)
Parking Brake Control Pedal Assy:
Parking Pedal PadReturn Spring Damper
- PARKING BRAKEPARKING BRAKE
33-3
2499 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
PARKING BRAKE
COMPONENTS
Page 332 of 969
3305I-02
F41009
F41010
33-6
- PARKING BRAKEPARKING BRAKE CONTROL PEDAL ASSY
2502 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
PARKING BRAKE CONTROL PEDAL ASSY
OVERHAUL
HINT:
COMPONENTS: See page 71-8 and 33-3
1. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY(See page 71-1 1)
2. REMOVE COMBINATION METER ASSY(See page 71-1 1)
3. REMOVE FRONT DOOR SCUFF PLATE LH(See page 71-1 1)
4. REMOVE INSTRUMENT PANEL SUB-ASSY UPPER(See page 71-1 1)
5. REMOVE INSTRUMENT PANEL INSERT SUB-ASSY LOWER LH(See page 71-1 1)
6. REMOVE PARKING BRAKE CONTROL PEDAL ASSY
(a) Disconnect the parking brake switch connector.
(b) Remove the 2 bolts, nut and parking brake control pedal
assy.
7. DISCONNECT PARKING BRAKE CABLE ASSY NO.1
(a) Remove the lock nut, adjusting nut and clip, then discon-
nect the parking brake cable assy No.1 from the parking
brake control pedal assy.
8. REMOVE PARKING BRAKE SWITCH ASSY
(a) Remove the screw and parking brake switch assy.
9. REMOVE TENSION SPRING
10. REMOVE RETURN SPRING DAMPER
11. REMOVE PARKING PEDAL PAD
Page 333 of 969
F41010
F41009
- PARKING BRAKEPARKING BRAKE CONTROL PEDAL ASSY
33-7
2503 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
12. INSTALL PARKING PEDAL PAD
13. INSTALL RETURN SPRING DAMPER
14. INSTALL TENSION SPRING
15. INSTALL PARKING BRAKE SWITCH ASSY
(a) Install the parking brake switch assy with the screw.
16. CONNECT PARKING BRAKE CABLE ASSY NO.1
(a) Connect the parking brake cable assy No.1 with the clip,
adjusting nut and lock nut.
17. INSTALL PARKING BRAKE CONTROL PEDAL ASSY
(a) Install the parking brake control pedal assy with the 2
bolts and nut.
Torque: 39 NVm (398 kgfVcm, 29 ftVlbf)
(b) Connect the parking brake switch connector.
18. INSTALL INSTRUMENT PANEL INSERT SUB-ASSY LOWER LH
19. INSTALL INSTRUMENT PANEL SUB-ASSY UPPER
20. INSTALL FRONT DOOR SCUFF PLATE LH
21. INSTALL COMBINATION METER ASSY
22. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY
23. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(See page 33-2)
Page 334 of 969
3305J-02
C90470
Turn
Buckle
F41010
33-8
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.1
2504 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
PARKING BRAKE CABLE ASSY NO.1
REPLACEMENT
HINT:
COMPONENTS: See page 71-8 and 33-3
1. REMOVE FRONT DOOR SCUFF PLATE RH
2. REMOVE FRONT DOOR SCUFF PLATE LH
3. REMOVE INSTRUMENT PANEL SUB-ASSY UPPER(See page 71-1 1)
4. REMOVE INSTRUMENT PANEL INSERT SUB-ASSY LOWER LH(See page 71-1 1)
5. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1(See page 71-1 1)
6. REMOVE INSTRUMENT PANEL SUB-ASSY LOWER(See page 71-1 1)
7. REMOVE CONSOLE PANEL UPPER REAR(See page 71-1 1)
8. REMOVE CONSOLE BOX CARPET
9. REMOVE RR CONSOLE BOX(See page 71-1 1)
10. REMOVE INSTRUMENT PANEL FINISH PANEL END RH
11. REMOVE INSTRUMENT PANEL FINISH PANEL END LH(See page 71-1 1)
12. REMOVE AIR DUCT REAR NO.1
13. REMOVE AIR DUCT REAR NO.2
14. REMOVE CONSOLE BOX DUCT NO.1
15. REMOVE YAWRATE SENSOR (W/ VSC)(See page 32-59)
16. REMOVE PARKING BRAKE CABLE ASSY NO.1
(a) Loosen the turn buckle, disconnect the parking brake
cable assy No.1 from the parking brake cable assy No.4.
(b) Remove the 2 bolts and console box mounting bracket
No.2.
(c) Remove the lock nut, adjusting nut and clip, then discon-
nect the parking brake cable assy No.1 from the parking
brake control pedal assy.
Page 335 of 969
F41687
F41687
F41010
C90470
Turn
Buckle
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.1
33-9
2505 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(d) Remove the 2 nuts, 2 bolts, clip and parking brake cable
assy No.1.
17. INSTALL PARKING BRAKE CABLE ASSY NO.1
(a) Install the parking brake cable assy No.1 with the 2 nuts,
2 bolts and clip.
(b) Install the parking brake cable assy No.1 with the clip, ad-
justing nut and lock nut to the parking brake control pedal
assy.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
(c) Install the console box mounting bracket No.2 with the 2
bolts.
Torque: 12.5 NVm (128 kgfVcm, 9 ftVlbf)
(d) Tighten the turn buckle, connect the parking brake cable
assy No.1 to the parking brake cable assy No.4.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
Page 345 of 969
F40322
Front FrontRH
LH
F40026
Expand
Contract
- PARKING BRAKEPARKING BRAKE ASSY
33-19
2515 Author: Date:
16. CHECK PARKING BRAKE INSTALLATION
(a) Check that each part is installed properly.
NOTICE:
There should be no oil or grease adhering to the friction surface of the shoe lining and disc.
17. INSTALL REAR DISC(See page 32-41)
18. ADJUST PARKING BRAKE SHOE CLEARANCE
(a) Temporarily install the hub nuts.
(b) Remove the hole plug, and turn the adjuster and expand
the shoes until the disc locks.
(c) Contract the shoe adjuster until the disc can rotate
smoothly.
Standard : Return 8 notches
(d) Check shoe is no brake drag.
(e) Install the hole plug.
19. INSTALL REAR DISC BRAKE CALIPER ASSY LH
(a) Install the rear disc brake caliper with the 2 bolts.
Torque: 47 NVm (480 kgfVcm, 35 ftVlbf)
20. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
21. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(See page 33-2)
