2005 JEEP WRANGLER manual transmission

Proper operation of four wheel drive vehicles depends on
tires of equal size, type, and circumference on each
wheel. Any difference will adversely affect shifting and
cause damage to the transfer case.
Because four wheel drive provides improved traction,
there is a tendency to exceed safe turning and stopping
speeds. Do not go faster than road conditions permit.
WARNING!
You or others could be injured if you leave the
vehicle unattended with the transfer case in the N
(Neutral) position without first fully engaging the
parking brake. The transfer case N (Neutral) position
disengages both the front and rear driveshafts from
the powertrain and will allow the vehicle to move
regardless of the transmission position. The parking
brake should always be applied when the driver is
not in the vehicle.
Shift Positions
For additional information on the appropriate use of each
transfer case mode position, see the information below:
2H Position
Rear Wheel Drive High Range — Normal street and
highway driving. Dry hard surfaced roads.
4H Position
Four Wheel Drive High Range — Locks the front and rear
driveshafts together. Forces the front and rear wheels to
rotate at the same speed. Additional traction for loose,
slippery road surfaces.
N (Neutral) Position
Neutral — Disengages both the front and rear driveshafts
from the powertrain. To be used for flat towing behind
another vehicle. Refer to “Recreational Towing” in Sec-
tion 5 of this manual.
192 STARTING AND OPERATING

4L Position
Four Wheel Drive Low Range — Locks the front and rear
driveshafts together. Forces the front and rear wheels to
rotate at the same speed. Additional traction and maxi-
mum pulling power for loose, slippery road surfaces
only. Do not exceed 25 mph (40 km/h).
Shifting Procedure
2H to 4H or 4H to 2H
Shifting between 2H and 4H can be made with the
vehicle stopped or in motion. If the vehicle is in motion,
shifts can be made up to 55 mph (88 km/h). With the
vehicle in motion, the transfer case will engage/
disengage faster if you momentarily release the accelera-
tor pedal after completing the shift. Apply a constant
force when shifting the transfer case lever.
4H to 4L or 4L to 4H
With the vehicle rolling at 2 to 3 mph (3 to 5 km/h), shift
an automatic transmission to N (Neutral) or depress theclutch pedal on a manual transmission. While the vehicle
is coasting at 2 to 3 mph (3 to 5 km/h), shift the transfer
case lever firmly to the desired position. Do not pause in
transfer case N (Neutral).
NOTE:Pausing in transfer case N (Neutral) in vehicles
equipped with an automatic transmission may require
shutting the engine OFF to avoid gear clash while
completing the shift. If difficulty occurs, shift the auto-
matic transmission to N (Neutral), hold foot on brake,
and turn the engine OFF. Make shift to desired mode.
NOTE:Shifting into or out of 4L is possible with the
vehicle completely stopped, however, difficulty may oc-
cur due to the mating teeth not being properly aligned.
Several attempts may be required for clutch teeth align-
ment and shift completion to occur. The preferred
method is with the vehicle rolling at 2 to 3 mph (3 to 5
km/h). Avoid attempting to engage or disengage 4L with
the vehicle moving faster than 2 to 3 mph (3 to 5 km/h).
STARTING AND OPERATING 193
5

NOTE:Your vehicle has automatically adjusting rear
brakes and we do not recommend any adjustment other
than the maintenance performed by your authorized
dealer.
Before leaving the vehicle parked on a hill, you must
make sure the parking brake is fully applied and place
the gear selector in the P (Park) position (automatic
transmission) or first gear (manual transmission). Make
certain the transfer case is in gear. Failure to do so may
cause the vehicle to roll and cause damage or injury.WARNING!
•Always fully apply the parking brake when leav-
ing your vehicle, or vehicle may roll and cause
damage or injury. Also be certain to leave a
automatic transmission in P (Park), or a manual
transmission in 1st gear. Make certain the transfer
case is in gear. Failure to do so may cause the
vehicle to roll and cause damage or injury.
•If the parking brake is released, and the BRAKE
warning light glows while the ignition switch is
ON or the engine is running, there may be a brake
system problem. Brake pedal travel, effort and
stopping distances may increase, and you should
obtain corrective service immediately.
When parking on a hill, it is important to set the parking
brake before placing the gear selector in P (Park), other-
wise the load on the transmission locking mechanism
may make it difficult to move the selector out of P (Park).
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5

•Be sure to remove the key.
CAUTION!
To avoid fuel spillage and overfilling, do not “top
off” the fuel tank after filling.
NOTE:When the fuel nozzle “clicks” or shuts off, the
fuel tank is full.
TRAILER TOWING
In this section you will find information on limits to the
type of towing you can reasonably do with your vehicle.
Before towing a trailer, carefully review this information
to tow your load as efficiently and safely as possible.
To maintain warranty coverage, follow the requirements
and recommendations in this manual concerning ve-
hicles used for trailer towing.Perform maintenance services as prescribed in the
“Maintenance Schedules” section. When your vehicle is
used for trailer towing, never exceed the gross axle
weight rating (GAWR) by the addition of:
•The tongue weight of the trailer.
•The weight of any other type of cargo or equipment
put in or on your vehicle.
Remember that everything put in or on the trailer adds to
the load on your vehicle.
The “D” Overdrive range can be selected when towing.
However, if frequent shifting occurs move the shift lever
to the next lower position to eliminate excessive auto-
matic transmission shifting. This action will also reduce
the possibility of transmission overheating and provide
better engine braking. Refer to “Transmission Shifting” in
this section for additional information.
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5

NOTE:Refer to “Recommended Fluids, Lubricants, and
Genuine Parts” in Section 7 for axle differential lubrica-
tion specifications for towing.
RECREATIONAL TOWING (BEHIND
MOTORHOME, ETC.)
CAUTION!
Internal damage to the transfer case will occur if a
front or rear wheel lift is used when recreational
towing.
NOTE:The transfer case must be shifted into N (Neu-
tral) for recreational towing.
Shifting Into Neutral (N)
Use the following procedure to prepare your vehicle for
recreational towing.
CAUTION!
It is necessary to follow these steps to be certain that
the transfer case is fully in N (Neutral) before
recreational towing to prevent damage to internal
parts.
1. Depress brake pedal.
2. Shift automatic transmission into N (Neutral) or de-
press clutch pedal on manual transmission.
3. Shift transfer case lever into N (Neutral).
4. Start engine.
232 STARTING AND OPERATING

5. Shift automatic transmission into D (Drive) or manual
transmission into gear.
6. Release brake pedal and ensure that there is no vehicle
movement.
7. Shut the engine off and place the ignition key into the
unlocked OFF position.
8. Shift automatic transmission into P (Park).
9. Apply parking brake.
10. Attach vehicle to the tow vehicle with tow bar.
11. Release parking brake.CAUTION!
Damage to the transmission may occur if the trans-
mission is shifted into P (Park) with the transfer case
in N (Neutral) and the engine running. With the
transfer case in N (Neutral) ensure that the engine is
off prior to shifting the transmission into P (Park)
(refer to steps7 – 8 above).
Shifting Out Of Neutral (N)
Use the following procedure to prepare your vehicle for
normal usage.
1. Shift automatic transmission into N (Neutral) or de-
press clutch pedal on manual transmission.
2. Shift transfer case lever into desired position.
3. Shift automatic transmission into D (Drive) or release
clutch on manual transmissions.
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5

Spare Tire Stowage
To remove the spare tire from the carrier, remove the tire
cover, if equipped, and remove the lug nuts with the lug
wrench turning them counterclockwise.NOTE:If you have added aftermarket accessories to the
spare tire mounted carrier, it cannot exceed a gross
weight of 50 lbs (23 kg) including the weight of the spare
tire.
Preparations For Jacking
Park on a firm level surface, avoid ice or slippery areas,
set the parking brakeand place automatic transmission
in P (Park), or manual transmission in R (Reverse). Turn
OFF the ignition.
WARNING!
Do not attempt to change a tire on the side of the
vehicle close to moving traffic. Pull far enough off
the road to avoid being hit when operating the jack
or changing the wheel.
•Turn on the Hazard Warning Flasher.
Jack Storage Location
WHAT TO DO IN EMERGENCIES 239
6

JUMP STARTING
WARNING!
To prevent personal injury or damage to clothing, do
not allow battery fluid to contact eyes, skin, or
fabrics. Do not lean over a battery when connecting
jumper cables or allow cable clamps to touch each
other. Keep open flames or sparks away from battery
vent holes. Always wear eye protection when work-
ing with batteries. Do not use a booster battery or
any other booster source that has a greater than
12–volt system, i.e. do not use a 24–volt power
source.
Your vehicle is equipped with a 12–volt battery. If it
becomes necessary to use a booster battery, with jumper
cables, to start the vehicle’s engine because it’s battery is
discharged, the following procedure should be followed:Set the parking brake, place an automatic transmission in
P (Park) (or N (Neutral) for a manual transmission). Turn
off lights, heater, and other electrical loads. Observe
charge indicator in the battery. If indicator is light or
yellow, replace the battery.
CAUTION!
Use the “Jump Starting” procedure only when the
charge indicator is dark in the center. Do not attempt
jump starting when the battery charge indicator is
bright or yellow. If the charge indicator is dark and
has a green dot in the center, failure to start is not
due to a discharged battery and the cranking system
should be checked.
242 WHAT TO DO IN EMERGENCIES