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AT-234
ON-VEHICLE SERVICE
Revision: October 20052005 QX56
14. Remove bracket from A/T fluid temperature sensor 2.
15. Remove O-ring from A/T assembly harness connector.
16. Disconnect TCM connectors.
CAUTION:
Be careful not to damage connectors.
17. Remove A/T assembly harness connector from control valve
with TCM using flat blade screwdriver.
18. Disconnect TCM connector and park/neutral position switch
connector
CAUTION:
Be careful not to damage connectors.
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ON-VEHICLE SERVICE
AT-235
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Installation
CAUTION:
After completing installation, check A/T fluid leakage and fluid level. Refer to MA-24, "
Changing A/T
Fluid" , MA-22, "Checking A/T Fluid" .
1. Connect TCM connector and park/neutral position switch con-
nector.
2. Install A/T assembly harness connector to control valve with
TCM.
3. Connect TCM connector.
4. Install new O-ring in A/T assembly harness connector.
NOTE:
Do not reuse O-ring.
Apply ATF to O-ring.
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AT-236
ON-VEHICLE SERVICE
Revision: October 20052005 QX56
5. Install A/T fluid temperature sensor 2 to bracket.
6. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM. Tighten A/T fluid temperature sensor 2 bolt to
the specified torque. Refer to AT-250, "
Components" .
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
7. Install control valve with TCM in transmission case.
CAUTION:
Make sure that turbine revolution sensor securely installs
turbine revolution sensor hole.
Hang down revolution sensor harness toward outside so
as not to disturb installation of control valve with TCM.
Adjust A/T assembly harness connector of control valve
with TCM to terminal hole of transmission case.
Assemble it so that manual valve cutout is engaged with
manual plate projection.
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ON-VEHICLE SERVICE
AT-237
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8. Install bolts A, B and C in control valve with TCM.
9. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After
that tighten them in order (1 → 2 → 3), and then tighten other
bolts.
10. Tighten control valve with TCM bolts to the specified torque.
Refer to AT- 2 5 0 , "
Components" .
11. Connect A/T fluid temperature sensor 2 connector.
12. Securely fasten terminal cord assembly and A/T fluid tempera-
ture sensor 2 harness with terminal clips.
Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
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AT-238
ON-VEHICLE SERVICE
Revision: October 20052005 QX56
13. Connect revolution sensor connector.
14. Securely fasten revolution sensor harness with terminal clips.
15. Install oil pan to transmission case, refer to AT-229, "
Installation" .
16. Pull up A/T assembly harness connector.
CAUTION:
Be careful not to damage connector.
17. Install snap ring to A/T assembly harness connector.
18. Connect A/T assembly harness connector.
19. Pour ATF into transmission assembly. Refer to MA-24, "
Chang-
ing A/T Fluid" .
20. Connect the negative battery terminal
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ON-VEHICLE SERVICE
AT-239
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A/T FLUID TEMPERATURE SENSOR 2 REMOVAL AND INSTALLATION
Removal
1. Disconnect negative battery terminal
2. Remove oil pan and oil pan gasket, refer to AT - 2 2 9 , "
Removal" .
3. Disconnect A/T fluid temperature sensor 2 connector.
CAUTION:
Be careful not to damage connector.
4. Straighten terminal clip to free A/T fluid temperature sensor 2
harness.
5. Remove A/T fluid temperature sensor 2 with bracket from con-
trol valve with TCM.
6. Remove bracket from A/T fluid temperature sensor 2.
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AT-240
ON-VEHICLE SERVICE
Revision: October 20052005 QX56
Installation
CAUTION:
After completing installation, check for A/T fluid leakage and fluid level. Refer to MA-24, "
Changing A/
T Fluid" , MA-22, "Checking A/T Fluid" .
1. Install A/T fluid temperature sensor 2 to bracket.
2. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM. Tighten A/T fluid temperature sensor 2 mount-
ing bolt to the specified torque. Refer to AT- 2 5 0 , "
Components" .
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
3. Connect A/T fluid temperature sensor 2 connector.
4. Securely fasten A/T temperature sensor 2 harness with terminal
clip.
5. Install oil pan to transmission case, refer to AT-229, "
Installation" .
6. Connect the negative battery terminal
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ON-VEHICLE SERVICE
AT-241
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Rear Oil SealECS00CKY
REMOVAL AND INSTALLATION
Removal
1. Remove rear propeller shaft. Refer to PR-5, "REMOVAL" .
2. Remove transfer from transmission (4WD models). Refer to TF-
143, "REMOVAL" .
3. Remove rear oil seal using a flat-bladed screwdriver or suitable
tool.
CAUTION:
Be careful not to scratch rear extension assembly (2WD
models) or adapter case assembly (4WD models).
Installation
CAUTION:
After completing installation, check for A/T fluid leakage and fluid level. Refer to MA-24, "
Changing A/
T Fluid" , MA-22, "Checking A/T Fluid" .
1. Install new rear oil seal into the extension case (2WD models) or
adapter case (4WD models) until it is flush with component face,
using Tool or suitable drift.
CAUTION:
Apply ATF to rear oil seal.
Do not reuse rear oil seal.
2. Install transfer to transmission (4WD models). Refer to TF-143,
"INSTALLATION" .
3. Install rear propeller shaft. Refer to PR-9, "
INSTALLATION"
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