FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY FL-5
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Revision: 2005 July 2005 FX
4. Open filler cap and release the pressure inside fuel tank.
5. Remove rear seat cushion. Refer to SE-106, "
REAR SEAT" .
6. Peel off floor carpet, then remove inspection hole cover for main and sub fuel level sensor units by turning clips clockwise by 90
degrees.
7. Disconnect harness connector and fuel feed tube.
Disconnect quick connector as follows:
Hold the sides of connector, push in tabs and pull out tube.
If quick connector sticks to tube of main fuel level sensor unit,
push and pull quick connector several times until they start to
move.Then disconnect them by pulling.
PBIC1576E
PBIC1577E
SFE562A
SQUEAK AND RATTLE TROUBLE DIAGNOSES GW-5
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Revision: 2005 July 2005 FX
SQUEAK AND RATTLE TROUBLE DIAGNOSESPFP:00000
Work FlowAIS003A0
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to GW-9, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).
If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.
After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping
Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.
Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.
Weather conditions, especially humidity and temperature, may have a great effect on noise level.
SBT842
IDX-3
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ALPHABETICAL INDEX
BRK/SW - Wiring diagram ...............
EC-615, EC-1298
Bulb specifications ............................................ LT-203
Bumper, front ....................................................... EI-14
Bumper, rear ........................................................ EI-17
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Camshaft inspection(VK45DE) ........................ EM-213
Camshaft inspection(VQ35DE) ......................... EM-86
Camshaft position sensor (PHASE) EC-307, EC-1043
Camshaft(VK45DE) ......................................... EM-212
Camshaft(VQ35DE) ........................................... EM-84
CAN .................................................................... DI-29
CAN - Wiring diagram ......... EC-172, EC-863, LAN-49,
LAN-87
, LAN-128, LAN-173, LAN-221, LAN-262,
LAN-306
, LAN-353, LAN-402, LAN-436
CAN (Controller Area Network) . BL-24, BL-59, BL-98,
BL-191
, GW-22, GW-88, RF-13, SE-16
CAN communication EC-171, EC-862, AT-32, AT-106,
TF-13
, TF-32, WT-9, BRC-11, BL-24, BL-59, BL-98,
BL-191
, GW-22, GW-88, RF-13, SE-16, DI-84, WW-9
Canister-See EVAP canister ............... EC-42, EC-733
Center bearing assembly (propeller shaft) ........ PR-13
Center bearing disassembly (propeller shaft) .... PR-12
CHARGE - Wiring diagram ................................ SC-24
Charging system ................................................ SC-23
Chassis and body maintenance ........................ MA-29
CHIME - Wiring diagram ..................................... DI-63
CIGAR - Wiring diagram .................................. WW-55
Cigarette lighter ............................................... WW-55
Cigarette lighter illumination ............................. LT-158
Circuit breaker ................................................... PG-17
Clock ................................................................. DI-112
CLOCK - Wiring diagram .................................. DI-112
Closed loop control .............................. EC-32, EC-723
Collision diagnosis ........................................... SRS-46
Combination lamp, rear, removal and installation ........
LT-149
Combination meter ............................................... DI-5
Combination meter removal and installation - See
Instrument panel .................................................. IP-11
COMM - Wiring diagram .................................. AV-114
COMPAS - Wiring diagram ................................. DI-40
Compass ............................................................ DI-38
Component Location (auto A/C) ...................... ATC-43
Compression pressure(VK45DE) .................... EM-229
Compression pressure(VQ35DE) .................... EM-100
Compressor clutch removal and installation .. ATC-144
Compressor special service tool ...................... ATC-17
Condenser ..................................................... ATC-155
Connecting rod bearing clearance(VK45DE) .. EM-269
Connecting rod bushing clearance .................. EM-142
Connecting rod bushing clearance(VK45DE) .. EM-264
Connecting rod(VK45DE) ................................ EM-264
Connecting rod(VQ35DE) ................................ EM-140
Console box - See Instrument panel ................... IP-10
CONSULT for VDC ......................................... BRC-25
CONSULT-II Reference value (A/T) .................. AT-90
Control units (terminal arrangement) ................. PG-76
Control valve (A/T) ............................................. AT-37
Controller Area Network (CAN) . BL-24, BL-59, BL-98,
BL-191
, GW-22, GW-88, RF-13, SE-16
Converter housing installation ........... AT-272, AT-276
COOL/F - Wiring diagram ................ EC-471, EC-1217
Coolant replacement(VQ35DE) ........................ MA-15
Cooling circuit (engine)(VK45DE) ..................... CO-35
Cooling circuit (engine)(VQ35DE) ...................... CO-9
Cooling fan motor ............................ EC-478, EC-1224
Cooling fan(VK45DE) ....................................... CO-49
Cooling fan(VQ35DE) ....................................... CO-21
Cowl top .............................................................. EI-23
Cowl top cover .................................................... EI-23
Crankcase ventilation system - See Positive crankcase
ventilation ............................................. EC-51
, EC-742
Crankshaft position sensor (POS) ... EC-300, EC-1036
Crankshaft(VK45DE) ...................................... EM-246
Crankshaft(VQ35DE) ...................................... EM-140
Crash zone sensor .......................................... SRS-42
Cylinder block boring(VK45DE) ...................... EM-267
Cylinder block(VK45DE) ................................. EM-245
Cylinder block(VQ35DE) ................................. EM-122
Cylinder head bolt tightening(VK45DE) .......... EM-231
Cylinder head bolt tightening(VQ35DE) .......... EM-103
Cylinder head(VK45DE) ................................. EM-229
Cylinder head(VQ35DE) ................................. EM-100
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D/LOCK - Wiring diagram ....................... BL-26
, BL-32
Daytime light system ........................................... LT-39
Daytime running light - See Daytime light system LT-39
Diagnosis sensor unit ..................................... SRS-45
Diagnostic trouble code (DTC) for OBD system EC-15,
EC-707
Direct clutch solenoid valve ............... AT-158, AT-160
Display and amp.assembly ............... ATC-51, ATC-63
Door glass ........................................... GW-76, GW-80
Door glass Fitting Adjustment(Front) ................ GW-78
Door glass Fitting Adjustment(Rear) ................. GW-83
Door lock .......................................................... BL-157
Door mirror ...................................................... GW-114
Door trim ............................................................. EI-34
Door, front ........................................... BL-153, GW-76
Door, rear ............................................ BL-153, GW-80
Drive belt inspection ......................................... MA-22
Drive belt inspection(VQ35DE) ......................... MA-14
Drive belt(VK45DE) ........................................ EM-173
Drive belt(VQ35DE) .......................................... EM-15
Drive shaft ......................................................... MA-38
Drive shaft (rear) ............................................... RAX-9
Driver air bag .................................................. SRS-35
DTRL - Wiring diagram ....................................... LT-42
Duct and grilles .............................................. ATC-134
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ECM power supply EC-164
, EC-413, EC-855, EC-1137
ECM/PW - Wiring diagram ............... EC-414, EC-1138
IP-4
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: 2005 July 2005 FX
SQUEAK AND RATTLE TROUBLE DIAGNOSESPFP:00000
Work FlowAIS003CF
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to IP-8, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).
If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.
After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping
Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.
Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often drought on by activity.
Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.
Weather conditions, especially humidity and temperature, may have a great effect on noise level.
SBT842
INSTRUMENT PANEL ASSEMBLY IP-11
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Revision: 2005 July 2005 FX
Removal and InstallationAIS003CJ
WORK STEP
When removing instrument panel and pad, combination meter, display unit and audio unit, center console take
steps in the order shown by the numbers below.
CAUTION:
Disconnect both battery cables in advance.
Disconnect air bag system line in advance.
Never temper with air bag lid or force air bag lid to open, as this may adversely affect air bag per-
formance.
Be careful not to scratch pad and other parts.
1. Front defroster grille (RH) 2. Instrument panel and pad 3. Front defroster grille (LH)
4. Screw 5. Bolt 6. Combination meter assembly
7. Steering lock escutcheon 8. Side ventilation (LH) 9. Display unit and audio unit
10. Wiper and washer switch 11. Clip 12. Rubber
13. Lighting and turn signal switch 14. Combination meter bracket 15. Cluster lid C
16. Steering column upper cover 17. Steering column lower cover 18. Steering column front lower cover
19. Instrument side panel (LH) 20. Instrument clock finisher 21. A/T console finisher
22. Instrument driver lower panel 23. Console finisher (LH) 24. Center console
25. Console finisher (RH) 26. Instrument side panel (RH) 27. Instrument lower cover
28. Instrument passenger lower panel 29. Side ventilation (RH) 30. Front passenger air bag module mounting nut
Parts Reference
page Instrument
panel and pad Combination
meter Display unit and
audio unit Center console
(A) Front kicking plate (RH/LH) EI-38
[ 1 ] [ 1 ]
(B) Dash side finisher (RH/LH) EI-37
[ 2 ] [ 2 ]
(C) Front pillar garnish (RH/LH) EI-38
[ 3 ]
(D) A/T select lever knob AT- 2 3 3
[ 4 ] [ 1 ]
(E) Instrument clock finisher IP-12
[ 5 ] [ 2 ]
(F) A/T console finisher IP-12
[ 6 ] [ 3 ]
(G) Console finisher (RH/LH) IP-12
[ 7 ] [ 4 ]
(H) Center console IP-12
[ 8 ] [ 5 ]
(I) Instrument lower cover IP-13
[ 9 ]
(J) Instrument passenger lower panel IP-13
[10]
(K) Instrument driver lower panel IP-13
[11] [ 3 ]
(L) Steering column front lower cover IP-13
[12] [ 4 ]
(M) Steering column lower cover IP-13
[13] [ 5 ]
(N) Steering column upper cover IP-14
[14] [ 6 ]
(O) Wiper and washer switch IP-14
[15] [ 7 ]
(P) Lighting and turn signal switch IP-14
[16] [ 8 ]
(Q) Steering lock escutcheon IP-14
[17] [ 9 ]
(R) Combination meter assembly IP-14
[18] [10]
(S) Instrument side panel (RH/LH) IP-14
[19]
(T) Cluster lid C IP-15
[20] [ 1 ]
(U) Display unit and audio unit IP-15
[21] [ 2 ]
(V) Front defroster grille (RH/LH) IP-15
[22]
(W) Combination meter bracket IP-15
[23]
(X) Side ventilation (RH/LH) IP-16
[24]
(Y) Instrument panel and pad IP-16
[25]
IP-12
INSTRUMENT PANEL ASSEMBLY
Revision: 2005 July 2005 FX
[ ]: Number indicates step in removal procedures.
REMOVAL
(A) Front Kicking Plate (RH/LH)
Remove front kicking plate (RH/LH). Refer to EI-36, "BODY SIDE TRIM" .
(B) Dash Side Finisher (RH/LH)
1. Remove plastics nut.
2. Remove dash side finisher (RH/LH). Refer to EI-36, "
BODY SIDE TRIM" .
(C) Front Pillar Garnish (RH/LH)
Pull to inside of vehicle, disengage metal clips and remove front pillar garnish. Refer to EI-36, "BODY SIDE
TRIM" .
(D) A/T Select Lever Knob
1. Pull down knob cover.
2. Remove lock-pin of select lever knob.
3. Lift up select lever knob and remove it. Refer to AT- 2 3 3 , "
Control Device Removal and Installation" .
(E) Instrument Clock Finisher
1. Insert a remover into side between gaps of instrument clock fin-
isher and pull back to your side.
2. Disconnect clips and harness connector, and remove instrument clock finisher.
(F) A/T Console Finisher
1. Insert a remover into side between gaps of A/T console finisher
and remove by lifting A/T console finisher.
2. Disconnect harness connector.
(G) Console Finisher (RH/LH)
1. Remove screws with power tool.
2. Remove console finisher (RH/LH).
(H) Center Console
1. Remove screws with power tool.
2. Remove console sub-harness
PIIA4997E
PIIA4996E
PIIA5001E
LT-36
HEADLAMP - XENON TYPE -
Revision: 2005 July 2005 FX
ADJUSTMENT USING AN ADJUSTMENT SCREEN (LIGHT/DARK BORDERLINE)
If the vehicle front body has been repaired and/or headlamp assembly has been replaced, check aiming.
Use the aiming chart shown in the figure.
Basic illumination area for adjustment should be within the range shown on the aiming chart.
Adjust headlamp accordingly.
Bulb ReplacementAKS00CHL
HEADLAMP HIGH/LOW BEAM
1. Turn lighting switch OFF.
2. Disconnect the battery cable from the negative terminal or remove power fuse.
3. Remove air cleaner case (LH) or radiator reservoir tank (RH). Refer to EM-17, "
Removal and Installation" , EM-176, "Removal
and Installation" , CO-14, "Removal and Installation" , CO-41,
"Removal and Installation" .
4. Turn plastic cap counterclockwise and unlock it.
5. Turn bulb socket counterclockwise and unlock it.
6. Unlock retaining spring and remove bulb from headlamp.
7. Installation is the reverse order of removal. NOTE:
After installation, perform aiming adjustment. Refer to LT- 3 5 , "
Aiming Adjustment" .
PKIA7589E
Headlamp high/low beam (Xenon) : 12V - 35W (D2S)
SKIA5549E
HEADLAMP - XENON TYPE - LT-37
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Revision: 2005 July 2005 FX
DAYTIME/PARKING LAMP
1. Turn lighting switch OFF.
2. Turn bulb socket counterclockwise and unlock it.
3. Remove bulb from its socket.
4. Installation is the reverse order of removal.
FRONT TURN SIGNAL LAMP
1. Turn lighting switch OFF.
2. Turn bulb socket counterclockwise with suitable tool and unlock it.
3. Remove bulb from its socket.
4. Installation is the reverse order of removal.
FRONT SIDE MARKER LAMP
1. Turn lighting switch OFF.
2. Turn bulb socket counterclockwise and unlock it.
3. Remove bulb from its socket.
4. Installation is the reverse order of removal.
CAUTION:
After installing bulb, be sure to install plastic cap and bulb
socket securely to insure watertightness.
Removal and InstallationAKS00CHM
REMOVAL
1. Disconnect the battery cable from the negative terminal or remove power fuse.
2. Remove front bumper. Refer to EI-14, "
Removal and Installa-
tion" in "EI" section.
3. Remove headlamp mounting bolts and nut.
4. Remove plastics bumper bracket, then pull headlamp toward vehicle front, disconnect connector, and remove headlamp. Daytime/Parking lamp (Clearance
lamp) : 12V - 21/5W
PKIB3628E
Front turn signal lamp : 12V - 21W (amber)
SKIA6182E
Front side marker lamp : 12V - 3.8W
SKIA5552E
SKIA5553E