TROUBLE DIAGNOSIS ATC-41
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DATA MONITOR
Operation Procedure
1. Touch “AIR CONDITIONER” on “SELECT TEST ITEM” screen.
2. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
3. Touch either “ALL SIGNALS” or “SELECTION FROM MENU” on “DATA MONITOR” screen.
4. When “SELECTION FROM MENU” is selected, touch items to be monitored. When “ALL SIGNALS” is selected, all the items
will be monitored.
5. Touch “START”.
6. Touch “RECORD” while monitoring, then the status of the moni- tored item can be recorded. To stop recording, touch “STOP”.
Display Item List
SJIA0303E
BCIA0031E
All signals Monitors all the items.
Selection from menu Selects and monitors the individual item selected.
R J I A 1111 E
Monitor item name “operation or unit” Contents
IGN ON SW “ON/OFF” Displays “IGN position (ON)/OFF, ACC position (OFF)” status as judged from ignition switch signal.
FAN ON SIG “ON/OFF” Displays “FAN (ON)/FAN (OFF)” status as judged from blower fan motor switch signal.
AIR COND SW “ON/OFF” Displays “COMP (ON)/COMP (OFF)” status as judged from air conditioner switch signal.
ATC-54
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
FUNCTION CONFIRMATION PROCEDURE
1. SET IN SELF-DIAGNOSIS MODE
1. Turn ignition switch ON.
2. Set in self-diagnosis mode as follows. Within 10 seconds after starting engine (ignition switch is turned ON.), press OFF switch for at least 5 seconds.
CAUTION:
If battery voltage drops below 12 V during diagnosis STEP-3, door motor speed becomes slower
and as a result, the system may generate an error even when operation is normal. To avoid this,
start engine before performing this diagnosis.
Former STEP-1 (LEDs and display screen are checked) does not exist in this self-diagnosis func-
tion.
>> GO TO 2.
2. STEP-2: SENSOR CIRCUITS ARE CHECKED FOR OPEN OR SHORT CIRCUIT
Does code No. 20 appear on the display?
YES >> GO TO 3.
NO >> GO TO 13.
3. CHECK TO ADVANCE SELF-DIAGNOSIS STEP-3
Press temperature (UP) switch (driver side).
Advance to self
-diagnosis STEP-3?
YES >> GO TO 4.
NO >> Replace A/C and AV switch. (Temperature dial malfunctions.)
4. CHECK TO RETURN SELF-DIAGNOSIS STEP-2
Press temperature (DOWN) switch (driver side).
Return to self
-diagnosis STEP-2?
YES >> GO TO 5.
NO >> Malfunctioning OFF switch or unified meter and A/C amp. Refer to ATC-102, "
Self-diagnosis" .
5. STEP-3: MODE DOOR AND INTAKE DOOR POSITIONS ARE CHECKED
Press temperature (UP) switch (driver side).
Does code No. 30 appear on the display?
YES >> GO TO 6.
NO >> GO TO 14.
RJIA0219E
RJIA0220E
TROUBLE DIAGNOSIS ATC-59
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AUXILIARY MECHANISM: TEMPERATURE SETTING TRIMMER
The trimmer compensates for differences in range of ±3°C ( ±6°F) between temperature setting (displayed dig-
itally) and temperature felt by customer.
Operating procedures for this trimmer are as follows:
1. Begin self-diagnosis STEP-5 mode. Refer to AT C - 5 3 , "
Self-diagnosis Function" .
2. Press (fan) UP switch to set system in auxiliary mode.
3. Display shows 61 in auxiliary mechanism. It takes approximately 3 seconds.
4. Press temperature switch (driver side) as desired. Temperature will change at a rate of 0.5 °C (1.0 °F) each
time a switch is pressed.
CAUTION:
A decimal point is not indicated when the display shows “ °C”.
When battery cable is disconnected, trimmer operation is canceled. Temperature set becomes that of initial
condition, i.e. 0 °C (0 °F).
RJIA1970E
ATC-60
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
AUXILIARY MECHANISM: FOOT POSITION SETTING TRIMMER
Wind distribution ratio in FOOT mode can be set.
Operating procedures for this trimmer are as follows:
1. Begin self-diagnosis STEP-5 mode. Refer to AT C - 5 3 , "
Self-diagnosis Function" .
2. Press (fan) UP switch to set system in auxiliary mode.
3. Display shows 61 in auxiliary mechanism. It takes approximately 3 seconds.
4. Press the mode switch as desired.
AUXILIARY MECHANISM: INLET PORT MEMORY FUNCTION
When ignition switch is turned from OFF to ON, inlet port can be set to AUTO or manual.
Operating procedures for this trimmer are as follows:
1. Begin self-diagnosis STEP-5 mode. Refer to AT C - 5 3 , "
Self-diagnosis Function" .
2. Press (fan) UP switch to set system in auxiliary mode.
3. Display shows 61 in auxiliary mechanism. It takes approximately 3 seconds.
4. Press the recirculation (REC) and fresh (FRE) switch as desired.
RJIA1971E
Switch LED status of
REC/FRE switch Setting status Setting changeover method
REC ON Manual REC status is memorized. (Initial setting)
REC SW: ON
OFF AUTO control
FRE ON Manual FRE status is memorized.
FRE SW: ON
OFF AUTO control (Initial setting)
ATC-68
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
6. CHECK MOTOR OPERATION
1. Turn ignition switch OFF.
2. Disconnect each door motor connector.
3. Reconnect each door motor connector.
4. Turn ignition switch ON.
5. Confirm operation of each door motor.
OK or NG
OK >> (Return to operate normally.)
Poor contact in motor connector.
NG >> (Does not operate normally.)
GO TO 7.
7. CHECK OPERATION OF AIR MIX DOOR MOTOR AND INTAKE DOOR MOTOR
1. Turn ignition switch OFF.
2. Disconnect mode, air mix (driver side, passenger side), and intake door motor connectors.
3. Reconnect air mix (driver side, passenger side) and intake door motor connectors.
4. Turn ignition switch ON.
5. Confirm operation of air mix door motor (driver side, passenger side) and intake door motor.
OK or NG
OK >> [Air mix (driver side, passenger side) and intake door motors operate normally.]
Replace mode door motor.
NG >> [Air mix (driver side, passenger side) and intake door motors does not operate normally.]
GO TO 8.
8. CHECK OPERATION OF MODE DOOR MOTOR AND INTAKE DOOR MOTOR
1. Turn ignition switch OFF.
2. Disconnect air mix door motor (driver side, passenger side) connectors.
3. Reconnect mode door motor connector.
4. Turn ignition switch ON.
5. Confirm operation of mode door motor and intake door motor.
OK or NG
OK >> (Mode and intake door motors operate normally.)
GO TO 10.
NG >> (Mode and intake door motors does not operate normally.)
GO TO 9.
9. CHECK OPERATION OF MODE DOOR MOTOR AND AIR MIX DOOR MOTOR
1. Turn ignition switch OFF.
2. Disconnect intake door motor connector.
3. Reconnect air mix door motor (driver side, passenger side) connectors.
4. Turn ignition switch ON.
5. Confirm operation of mode door motor and air mix door motor (driver side, passenger side).
OK or NG
OK >> [Mode and air mix door motor (driver side, passenger side) operate normally.]
Replace intake door motor.
NG >> [Mode and air mix door motor (driver side, passenger side) does not operate normally.]
Replace display and A/C auto amp.
TROUBLE DIAGNOSIS ATC-81
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Starting Fan Speed Control
Start up from COLD SOAK Condition (Automatic mode)
In a cold start up condition where the engine coolant temperature is below 56 °C (133 °F), the blower will not
operate for a short period of time (up to 150 seconds). The exact start delay time varies depending on the
ambient and engine coolant temperature.
In the most extreme case (very low ambient) the blower starting delay will be 150 seconds as described
above. After this delay, the blower will operate at low speed until the engine coolant temperature rises above
56 °C (133 °F), and then the blower speed will increase to the objective speed.
Start up from usual or HOT SOAK Condition (Automatic mode)
The blower will begin operation momentarily after the AUTO switch is pushed. The blower speed will gradually
rise to the objective speed over a time period of 3 seconds or less (actual time depends on the objective
blower speed).
Blower Speed Compensation
Sunload
When the in-vehicle temperature and the set temperature are very close, the blower will be operating at low
speed. The low speed will vary depending on the sunload. During conditions of low or no sunload, the blower
speed is at duty ratio 25%. During high sunload conditions, the unified meter and A/C amp. raise the blower
speed (duty ratio 49%).
Fan Speed Control Specification
COMPONENT DESCRIPTION
Brush-Less Motor
The blower motor utilizes a brush-less motor with a rotating magnet.
Quietness is improved over previous motors where the brush was
the point of contact and the coil rotated.
DIAGNOSIS PROCEDURE FOR BLOWER MOTOR
SYMPTOM: Blower motor operation is malfunctioning.
RJIA1996E
ZHA152H
SJIA0266E
ATC-160
REFRIGERANT LINES
Revision: 2005 July 2005 FX
CHECKING PROCEDURE
To prevent inaccurate or false readings, make sure there is no refrigerant vapor, shop chemicals, or cigarette
smoke in the vicinity of the vehicle. Perform the leak test in calm area (low air/wind movement) so that the
leaking refrigerant is not dispersed.
1. Stop engine.
2. Connect a suitable A/C manifold gauge set to the A/C service ports.
3. Check if the A/C refrigerant pressure is at least 345 kPa (3.52 kg/cm
2 , 50 psi) above 16 °C (61 °F). If less
than specification, recover/evacuate and recharge the system with the specified amount of refrigerant.
NOTE:
At temperatures below 16 °C (61 °F), leaks may not be detected since the system may not reach 345 kPa
(3.52 kg/cm
2 , 50 psi).
4. Perform the leak test from the high-pressure side (compressor discharge a to evaporator inlet h) to the low-pressure side [evaporator drain hose i to shaft seal o (VK45DE) or n (VQ35DE)]. Refer to ATC-140,
"Components" . Perform a leak check for the following areas carefully. Clean the component to be
checked and move the leak detected probe completely around the connection/component.
Compressor
Check the fitting of high- and low-pressure flexible hoses, relief valve and shaft seal.
Condenser
Check the fitting of high-pressure flexible hose and pipe, refrigerant pressure sensor.
Liquid tank
Check the refrigerant connection.
Service valves
Check all around the service valves. Ensure service valve caps are secured on the service valves (to pre-
vent leaks).
NOTE:
After removing A/C manifold gauge set from service valves, wipe any residue from valves to prevent any
false readings by leak detector.
Cooling unit (Evaporator)
With engine OFF, turn blower fan on “High” for at least 15 seconds to dissipate any refrigerant trace in the
cooling unit. Wait a minimum of 10 minutes accumulation time (refer to the manufacturer’s recommended
procedure for actual wait time) before inserting the leak detector probe into the drain hose.
Keep the probe inserted for at least 10 seconds. Use caution not to contaminate the probe tip with water
or dirt that may be in the drain hose.
5. If a leak detector detects a leak, verify at least once by blowing compressed air into area of suspected leak, then repeat check as outlined above.
6. Do not stop when one leak is found. Continue to check for additional leaks at all system components. If no leaks are found, perform steps 7-10.
7. Start engine.
8. Set the heater A/C control as follows;
a. A/C switch: ON
b. Mode door position: VENT (Ventilation)
c. Intake position: Recirculation
d. Temperature setting: Max cold
e. Fan speed: High
9. Run engine at 1,500 rpm for at least 2 minutes.
10. Stop engine and perform leak check again following steps 4 through 6 above.
Refrigerant leaks should be checked immediately after stopping
the engine. Begin with the leak detector at the compressor. The
pressure on the high-pressure side will gradually drop after
refrigerant circulation stops and pressure on the low-pressure
side will gradually rise, as shown in the graph. Some leaks are
more easily detected when pressure is high.
SHA839E
AV-2Revision: 2005 July 2005 FX
Window Antenna Repair ......................................
... 54
CHECK ELEMENT ........................................... ... 54
Removal and Installation of Roof Antenna .......... ... 56
REMOVAL ........................................................ ... 56
INSTALLATION ................................................. ... 56
INTEGRATED DISPLAY SYSTEM ......................... ... 57
System Description .............................................. ... 57
A/C AND AV SWITCH SYSTEM ....................... ... 57
PRECAUTION OF LCD MONITOR .................. ... 57
POWER SUPPLY AND GROUND .................... ... 57
DRIVE COMPUTER ......................................... ... 58
E/M SWITCH .................................................... ... 59
SETTING SCREEN .......................................... ... 60
WARNING INDICATIONS ................................ ... 61
AV COMMUNICATION LINE ............................ ... 61
CAN Communication System Description ........... ... 61
CAN Communication Unit .................................... ... 61
Component Parts and Harness Connector Location ... 61
Schematic ............................................................ ... 62
Wiring Diagram — INF/D — ................................ ... 63
Schematic ............................................................ ... 68
Wiring Diagram — COMM — .............................. ... 69
Terminals and Reference Value for Display Unit . ... 72
Terminals and Reference Value for A/C and AV
Switch .................................................................. ... 73
On Board Self-Diagnosis Function ...................... ... 74
DESCRIPTION ................................................. ... 74
DIAGNOSIS ITEM ............................................ ... 74
Self-Diagnosis Mode ........................................... ... 74
OPERATION PROCEDURES .......................... ... 74
NETWORK CHECK .......................................... ... 75
PARTS CHECK ................................................ ... 75
HVAC DETAIL SCREEN ................................... ... 76
VERSION CHECK ............................................ ... 76
CAN DIAG MNTR (CAN DIAG MONITOR) ...... ... 76
A/C and AV Switch Self-Diagnosis Function ........ ... 77
STARTING THE SELF-DIAGNOSIS MODE ..... ... 77
EXITING THE SELF-DIAGNOSIS MODE ........ ... 77
DIAGNOSIS FUNCTION .................................. ... 77
Trouble Diagnosis Chart by Symptom ................. ... 78
Power Supply and Ground Circuit Check for Display
Unit ...................................................................... ... 79
Power Supply and Ground Circuit Check for A/C and
AV Switch ............................................................. ... 80
Vehicle Speed Signal Inspection ......................... ... 80
Illumination Signal Inspection .............................. ... 81
Ignition Signal Inspection ..................................... ... 82
Audio Communication Line Inspection ................ ... 82
AV Communication Line Inspection ..................... ... 84
CAN Communication Line Inspection .................. ... 85
Audio Steering Wheel Switch Inspection ............. ... 86
Removal and Installation of Display ..................... ... 86
REMOVAL ........................................................ ... 86
INSTALLATION ................................................. ... 86
Removal and Installation of A/C and AV Switch .. ... 86
NAVIGATION SYSTEM .......................................... ... 87
System Description .............................................. ... 87
TRAVEL DISTANCE ......................................... ... 87
TRAVEL DIRECTION ....................................... ... 87 MAP-MATCHING ..............................................
... 87
GPS (GLOBAL POSITIONING SYSTEM) ........ ... 88
COMPONENT DESCRIPTION ......................... ... 89
BIRDVIEW™ ..................................................... ... 89
MAP DISPLAY .................................................. ... 90
FUNCTION OF CENTER SWITCH .................. ... 91
“VIEW” MODE ................................................... ... 97
“HEADING” MODE ........................................... ... 98
“NEARBY DISPLAY ICONS” MODE ................. ... 98
“SAVE CURRENT LOCATION” MODE ............. ... 98
“ADJUST CURRENT LOCATION” MODE ........ ... 98
“AUTO RE-ROUTE” MODE .............................. ... 99
“AVOID AREA SETTING” MODE ..................... ... 99
“CLEAR MEMORY” MODE ............................... ... 99
“EDIT ADDRESS BOOK” MODE ...................... .100
“GPS INFORMATION” MODE .......................... .100
“QUICK STOP CUSTOMER SETTING” MODE .100
“SET AVERAGE SPEED” MODE ..................... .100
“TRACKING” MODE ......................................... .101
GUIDANCE VOLUME ....................................... .101
DISPLAY WITH PUSHED “TRIP” BUTTON ...... .101
TRIP 1 OR TRIP 2 ............................................ .102
FUEL ECONOMY ............................................. .102
MAINTENANCE ................................................ .102
ENGINE OIL OR TIRE ROTATION ................... .102
TIRE PRESSURE ............................................. .103
WARNING INDICATIONS ................................. .103
CAN Communication System Description ........... .104
CAN Communication Unit .................................... .104
Component Parts Location and Harness Connector
Location ............................................................... .104
Schematic—NAVI— ............................................. .105
Wiring Diagram —NAVI— .................................... .106
Schematic — COMM — ....................................... .113
Wiring Diagram — COMM — ............................... .114
Terminals and Reference Value for NAVI Control
Unit ....................................................................... .119
Terminals and Reference Value for Display Control
Unit ....................................................................... .121
Terminals and Reference Value for Display ......... .125
Terminals and Reference Value for A/C and AV
Switch .................................................................. .127
On Board Self-Diagnosis Function ....................... .128
DESCRIPTION ................................................. .128
DIAGNOSIS ITEM ............................................ .128
Self-Diagnosis Mode (DCU) ................................. .129
OPERATION PROCEDURE ............................. .129
SELF–DIAGNOSIS RESULT ............................ .130
Self-Diagnosis Mode (NAVI) ................................ .131
OPERATION PROCEDURE ............................. .131
SELF–DIAGNOSIS RESULT ............................ .132
Confirmation/Adjustment Mode ............................ .133
OPERATION PROCEDURE ............................. .133
DISPLAY DIAGNOSIS ...................................... .134
VEHICLE SIGNALS .......................................... .134
AUTO CLIMATE CONTROL ............................. .135
NAVIGATION .................................................... .135
DISPLAY DIAGNOSIS ...................................... .135
VEHICLE SIGNALS .......................................... .136