OIL PAN AND OIL STRAINER EM-185
[VK45DE]
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Revision: 2005 July 2005 FX
OIL PAN AND OIL STRAINERP F P : 1111 0
ComponentsABS00DFQ
Removal and InstallationABS006IE
REMOVAL
WARNING:
To avoid the danger of being scalded, do not drain engine oil when engine is hot.
1. Remove front road wheels and tires.
2. Remove hood assembly. Refer to BL-13, "
HOOD" .
3. Remove engine cover with power tool. Refer to EM-172, "
ENGINE ROOM COVER" .
4. Remove front and rear engine undercovers with power tool.
5. Drain engine oil. Refer to LU-27, "
Changing Engine Oil" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine oil on drive belts.
6. Drain engine coolant. Refer to CO-37, "
Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
1. Oil pan 2. O-ring 3. Crankshaft position sensor (POS)
4. O-ring 5. Oil pressure switch 6. Gasket
7. Oil strainer 8. Drain plug 9. Drain plug washer
10. O-ring 11. Oil cooler 12. Connector bolt
13. Oil filter 14. O-ring 15. Axle pipe
16. O-ring 17. Rear plate cover 18. Relief valve
PBIC1552E
OIL PAN AND OIL STRAINER EM-187
[VK45DE]
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Revision: 2005 July 2005 FX
INSPECTION AFTER REMOVAL
Clean oil strainer if any object attached.
INSTALLATION
1. Install oil strainer.
2. Install axle pipe to oil pan, if removed.
Lubricate O-ring groove of axle pipe, O-ring, and O-ring joint
of oil pan with new engine oil.
Right/left O-ring diameters differ from each other. O-ring with
identification paint mark is installed on front drive shaft (left)
installing side.
Install axle pipe to oil pan from (left) side.
CAUTION:
Insert it with care to prevent O-ring from sliding.
3. Install oil pan as follows:
a. Use scraper to remove old liquid gasket from mating surfaces.
Also remove the old liquid gasket from mating surface of cylinder block.
Remove old liquid gasket from the bolt holes and threads.
CAUTION:
Do not scratch or damage the mating surfaces when cleaning off old liquid gasket.
b. Install new O-rings to oil pump and front cover side.
c. Apply a continuous bead of liquid gasket with tube presser [SST: WS39930000 ( — )] to the cylinder block mating surfaces of
oil pan to a limited portion as shown in the figure.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND SEAL-
ANTS".
CAUTION:
Attaching should be done within 5 minutes after coating.
d. Install oil pan. CAUTION:
Install avoiding misalignment of O-rings.
Tighten mounting bolts in numerical order as shown in the fig-
ure.
NOTE:
Tighten mounting bolts No. 1 and 2 in two steps. The numeri-
cal order No. 11 and 17 shown second steps.
There are three types of mounting bolts. Refer to the following
for locating bolts.
e. Tighten transmission joint bolts. Refer to AT- 2 7 3 , "
Removal and Installation (AWD Models)" .
f. Install rear plate cover.
4. Install oil pan drain plug with new drain plug washer.
Refer to the figure of components of former page for installation direction of drain plug washer. Refer to
EM-185, "
Removal and Installation" .
5. Install in the reverse order of removal after this step.
PBIC2336E
PBIC0195E
M6 × 30 mm (1.18 in) : 18, 19
M8 × 100 mm (3.94 in) : 5, 9
M8 × 45 mm (1.77 in) : Except the above
PBIC0194E
EM-194
[VK45DE]
FUEL INJECTOR AND FUEL TUBE
Revision: 2005 July 2005 FX
To keep clean the connecting portion and to avoid dam-
age and foreign materials, cover them completely with
plastic bags or something similar.
4. Disconnect fuel damper and fuel hose assembly from fuel tubes (RH and LH). CAUTION:
While hoses are disconnected, plug them to prevent fuel from draining.
Do not separate fuel damper and fuel hose.
5. Remove intake manifold (upper) with power tool. Refer to EM-178, "
INTAKE MANIFOLD" .
6. Disconnect harness connector from fuel injector.
7. Loosen mounting bolts in reverse order as shown in the figure, and remove fuel tube and fuel injector assembly.
CAUTION:
Do not tilt it, or remaining fuel in pipes may flow out from
pipes.
8. Remove spacers on intake manifold (lower).
9. Remove fuel injector from fuel tube as follows:
a. Open and remove clip.
b. Remove fuel injector from fuel tube by pulling straight. CAUTION:
Be careful with remaining fuel that may go out from fuel
tube.
Be careful not to damage injector nozzles during
removal.
Do not bump or drop fuel injector.
Do not disassemble fuel injector.
10. Remove fuel damper (RH) and fuel feed damper.
INSTALLATION
1. Install fuel damper (RH) and fuel feed damper.
PBIC2205E
PBIC2338E
PBIC1264E
ENGINE ASSEMBLY EM-241
[VK45DE]
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Revision: 2005 July 2005 FX
Preparation
1. Release fuel pressure. Refer to EC-789, "FUEL PRESSURE RELEASE" .
2. Drain engine coolant from radiator. Refer to CO-37, "
Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
3. Disconnect both battery terminal. Refer to SC-4, "
BATTERY" .
4. Remove crankshaft position sensor (POS) from transmission. CAUTION:
Handle carefully to avoid dropping and shocks.
Do not disassemble.
Do not allow metal powder to adhere to magnetic part at sensor tip.
Do not place sensors in a location where they are exposed to magnetism.
5. Remove the following parts:
Hood assembly; Refer to BL-13, "HOOD" .
Engine cover; Refer to EM-172, "ENGINE ROOM COVER" .
Front and rear engine undercover
Air duct (inlet), air duct and air cleaner case assembly; Refer to EM-176, "AIR CLEANER AND AIR
DUCT" .
Drive belts; Refer to EM-173, "DRIVE BELTS" .
Radiator and radiator hoses (upper and lower); Refer to CO-41, "RADIATOR" .
Front road wheels and tires
Engine Room LH
1. Disconnect engine room harness from the engine side and set it aside for easier work.
2. Disconnect heater hoses, and install plugs to avoid leakage of engine coolant.
3. Disconnect ground cable from exhaust manifold cover to vehicle.
4. Disconnect vacuum hose between vehicle and engine and set it aside.
5. Discharge refrigerant from A/C circuit. Refer to ATC-138, "
REFRIGERANT LINES" .
6. Remove A/C piping from A/C compressor, and temporarily fasten it on vehicle with a rope. Refer to AT C -
140, "Components" .
Engine Room RH
1. Disconnect fuel feed hose and EVAP hose. Refer to EM-192, "FUEL INJECTOR AND FUEL TUBE" .
CAUTION:
Fit plugs onto disconnected hose to prevent fuel leak.
2. Disconnect engine room harness from the engine side and set it aside for easier work.
3. Disconnect ground cable from exhaust manifold cover to vehicle.
4. Disconnect vacuum hose between vehicle and engine and set it aside.
5. Disconnect reservoir tank of power steering oil pump from engine, and move it aside for easier work. CAUTION:
When temporarily securing, keep reservoir tank upright to avoid a fluid leak.
Vehicle Underbody
1. Remove front cross bar. Refer to FSU-6, "FRONT SUSPENSION ASSEMBLY" .
2. Disconnect power steering oil pump from engine. Move it from its location and secure with a rope for eas- ier work. Refer to PS-33, "
Removal and Installation (VK45DE Models)" .
3. Remove A/T fluid cooler tube. Refer to AT- 2 7 0 , "
TRANSMISSION ASSEMBLY" .
4. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "
EXHAUST SYSTEM" .
5. Remove RH and LH transverse link mounting bolts and nuts. Refer to FSU-14, "
TRANSVERSE LINK" .
6. Disconnect stabilizer connecting rod lower. Refer to FSU-6, "
FRONT SUSPENSION ASSEMBLY" .
7. Remove A/T control rod at control device assembly side. Then temporarily secure it on transmission, so that it does not sag. Refer to AT- 2 3 3 , "
SHIFT CONTROL SYSTEM" .
FFD-24
FRONT FINAL DRIVE ASSEMBLY
Revision: 2005 July 2005 FX
c. If the runout value is still outside of the limit after the check and repair, replace companion flange.
DISASSEMBLY
Side Shaft Assembly
1. Hold extension tube retainer with puller, then press out side shaft using a press.
2. Remove side shaft oil seal from extension tube retainer with a flat- blade screwdriver.
3. Remove side shaft bearing from extension tube retainer.
4. Remove O-ring from extension tube retainer.
5. Remove dust sealed from side shaft.
Differential Assembly
1. Drain gear oil, if necessary.
2. Remove carrier cover mounting bolts.
3. Remove carrier cover to insert the seal cutter between gear car- rier and carrier cover.
CAUTION:
Be careful not to damage the mating surface.
Do not insert flat-bladed screwdriver, this way damage
the mating surface.
4. Remove side retainer mounting bolts.
SDIA1628E
PDIA0664E
Tool number : KV10111100 (J-37228)
PDIA0668E
PDIA0669E
OIL COOLER LU-15
[VQ35DE]
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Revision: 2005 July 2005 FX
AWD model
Removal and InstallationABS007ZJ
REMOVAL
WARNING:
Be careful not to get burn yourself, as engine oil and engine coolant may be hot.
NOTE:
When removing oil cooler only, step 2 is unnecessary.
1. Remove front engine undercover with power tool.
2. Drain engine coolant from radiator and cylinder block. Refer to CO-11, "
Changing Engine Coolant" and
EM-123, "
DISASSEMBLY" .
NOTE:
Perform this step when removing water pipes.
3. Disconnect water hoses from oil cooler.
When removing oil cooler only, pinching water hoses near oil cooler to prevent engine coolant from
spilling out.
Remaining engine coolant in piping will come out. Use a tray to collect it.
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
4. Using oil filter wrench [SST: KV10115801 (J38956)], remove oil filter. Refer to LU-10, "
OIL FILTER" .
CAUTION:
Do not spill engine oil on drive belts.
5. Remove connector bolt, and remove oil cooler.
SBIA0584E
1. Oil filter 2. Connector bolt 3. Oil cooler
4. O-ring 5. Relief valve 6. Oil filter bracket
7. Water hose 8. Water hose 9. Water pipe
10. Water hose
OIL COOLER LU-29
[VK45DE]
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Revision: 2005 July 2005 FX
OIL COOLERPFP:21305
Removal and InstallationABS007ZK
WARNING:
Be careful not to get burn yourself, as engine oil and engine coolant are hot.
REMOVAL
NOTE:
When removing oil cooler only, step 2 is unnecessary.
1. Remove front engine undercover with power tool.
2. Drain engine coolant from radiator and cylinder block. Refer to CO-37, "
Changing Engine Coolant" and
EM-245, "
CYLINDER BLOCK" .
NOTE:
Perform this step when removing water pipe.
3. Remove oil filter. Refer to LU-28, "
OIL FILTER" .
CAUTION:
Do not spill engine oil on drive belts.
4. Disconnect water hoses from oil cooler.
When removing oil cooler only, pinching water hoses near oil cooler to prevent engine coolant spilling.
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on the drive belt.
5. Remove connector bolt, and remove oil cooler. CAUTION:
Do not spill engine oil to rubber parts such as drive belts and engine mounting insulator.
1. Oil filter 2. Connector bolt 3. Water hose
4. Water pipe 5. Oil cooler 6. O-ring
7. Oil pan (left side) 8. Water hose 9. Relief valve
PBIC2977E
ENGINE MAINTENANCE (VQ35DE ENGINE) MA-15
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Revision: 2005 July 2005 FX
ALTERNATOR AND POWER STEERING OIL PUMP BELT
1. Remove front engine undercover with power tool.
2. Loosen idler pulley lock nut (A) and adjust tension by turning adjusting bolt (B).
For the specified belt tension, refer to EM-15, "Checking Drive
Belts" .
3. Tighten nut (A).
A/C COMPRESSOR BELT
1. Remove front engine undercover with power tool.
2. Loosen idler pulley lock nut (C) and adjust tension by turning adjusting bolt (D).
For the specified belt tension, refer to EM-15, "Checking Drive Belts" .
3. Tighten nut (C).
Changing Engine CoolantALS000H2
WARNING:
To avoid being scalded, do not change engine coolant when the engine is hot.
Wrap a thick cloth around radiator cap and carefully remove radiator cap. First, turn radiator cap a
quarter of a turn to release built-up pressure. Then turn radiator cap all the way.
Be careful not to allow engine coolant to contact drive belts.
DRAINING ENGINE COOLANT
1. Remove front engine undercover with power tool.
2. Open radiator drain plug at the bottom of radiator, and then remove radiator cap.
When draining all of engine coolant in the system, open water drain plugs on cylinder block. Refer
to EM-123, "
DISASSEMBLY" .
: 34.8 N·m (3.5 kg-m, 26 ft-lb)
SBIA0532E
: 34.8 N·m (3.5 kg-m, 26 ft-lb)
SBIA0444E