BASIC SERVICE PROCEDURE EC-779
[VK45DE]
C
D E
F
G H
I
J
K L
M A
EC
Revision: 2005 July 2005 FX
6. PERFORM IDLE AIR VOLUME LEARNING
Perform EC-787, "
Idle Air Volume Learning" .
Is Idle Air Volume Learning carried out successfully?
Ye s o r N o
Ye s > > G O T O 7 .
No >> 1. Follow the instruction of Idle Air Volume Learning.
2. GO TO 4.
7. CHECK TARGET IDLE SPEED AGAIN
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-II. Refer to EC-774
.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed. Refer to EC-774
.
OK or NG
OK >> GO TO 10.
NG >> GO TO 8.
8. DETECT MALFUNCTIONING PART
Check the Following.
Check camshaft position sensor (PHASE) and circuit. refer to EC-1043 .
Check crankshaft position sensor (POS) and circuit. refer to EC-1036 .
OK or NG
OK >> GO TO 9.
NG >> 1. Repair or replace.
2. GO TO 4.
9. CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but this is a rare case.)
2. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs. Refer to BL-215, "
ECM Re-Communicating Function" .
>> GO TO 4.
650
± 50 rpm (in P or N position)
650 ± 50 rpm (in P or N position)
SEF174Y
EC-780
[VK45DE]
BASIC SERVICE PROCEDURE
Revision: 2005 July 2005 FX
10. CHECK IGNITION TIMING
1. Run engine at idle.
2. Check ignition timing with a timing light. Refer to EC-774
.
OK or NG
OK (With CONSULT-II)>>GO TO 19.
OK (Without CONSULT-II)>>GO TO 20.
NG >> GO TO 11.
11 . PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine.
2. Perform EC-786, "
Accelerator Pedal Released Position Learning" .
>> GO TO 12.
12. PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-786, "
Throttle Valve Closed Position Learning" .
>> GO TO 13.
13. PERFORM IDLE AIR VOLUME LEARNING
Perform EC-787, "
Idle Air Volume Learning" .
Is Idle Air Volume Learning carried out successfully?
Ye s o r N o
Yes >> GO TO 14.
No >> 1. Follow the instruction of Idle Air Volume Learning.
2. GO TO 4.
14. CHECK TARGET IDLE SPEED AGAIN
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-II. Refer to EC-774
.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed. Refer to EC-774
.
OK or NG
OK >> GO TO 15.
NG >> GO TO 17. 12
± 5 ° BTDC (in P or N position)
PBIB1487E
650 ± 50 rpm (in P or N position)
650 ± 50 rpm (in P or N position)
SEF174Y
BASIC SERVICE PROCEDURE EC-781
[VK45DE]
C
D E
F
G H
I
J
K L
M A
EC
Revision: 2005 July 2005 FX
15. CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light. Refer to EC-774
.
OK or NG
OK (With CONSULT-II)>>GO TO 19.
OK (Without CONSULT-II)>>GO TO 20.
NG >> GO TO 16.
16. CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-200, "
TIMING CHAIN" .
OK or NG
OK >> GO TO 17.
NG >> 1. Repair the timing chain installation.
2. GO TO 4.
17. DETECT MALFUNCTIONING PART
Check the following.
Check camshaft position sensor (PHASE) and circuit. refer to EC-1043 .
Check crankshaft position sensor (POS) and circuit. refer to EC-1036 .
OK or NG
OK >> GO TO 18.
NG >> 1. Repair or replace.
2. GO TO 4.
18. CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but this is a rare case.)
2. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs. Refer to BL-215, "
ECM Re-Communicating Function" .
>> GO TO 4.
12
± 5 ° BTDC (in P or N position)
PBIB1487E
EC-782
[VK45DE]
BASIC SERVICE PROCEDURE
Revision: 2005 July 2005 FX
19. CHECK HEATED OXYGEN SENSOR 1 (BANK 1) SIGNAL
With CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
2. See “HO2S1 MNTR (B1)” in “DATA MONITOR” mode.
3. Running engine at 2,000 rpm under no load (The engine is warmed up to normal operating temperature.), check that the
monitor fluctuates between LEAN and RICH more than 5 times
during 10 seconds.
OK or NG
OK >> GO TO 21.
NG (Monitor does not fluctuate.)>>GO TO 23.
NG (Monitor fluctuates less than 5 times.)>>GO TO 31.
20. CHECK HEATED OXYGEN SENSOR 1 (BANK 1) SIGNAL
Without CONSULT-II
1. Stop engine and set ECM to Self Diagnostic Test Mode II (Heated oxygen sensor 1 monitor). Refer to EC-
762, "HOW TO SWITCH DIAGNOSTIC TEST MODE" .
2. Start engine and run it at about 2,000 rpm for about 2 minutes under no load.
3. Running engine at 2,000 rpm under no load (The engine is warmed up to normal operating temperature.), check that the MIL comes on more than 5 times during 10 seconds.
OK or NG
OK >> GO TO 22.
NG (MIL does not come on)>>GO TO 23.
NG (MIL comes on less than 5 times)>>GO TO 31.
21. CHECK HEATED OXYGEN SENSOR 1 (BANK 2) SIGNAL
With CONSULT-II
1. See “HO2S1 MNTR (B2)” in “DATA MONITOR” mode.
2. Running engine at 2,000 rpm under no load (The engine is warmed up to normal operating temperature.), check that the
monitor fluctuates between LEAN and RICH more than 5 times
during 10 seconds.
OK or NG
OK >> INSPECTION END
NG (Monitor does not fluctuate.)>>GO TO 24.
NG (Monitor fluctuates less than 5 times.)>>GO TO 31. 1 time: RICH
→ LEAN → RICH
2 times: RICH → LEAN → RICH → LEAN → RICH
PBIB0120E
1 time: RICH → LEAN → RICH
2 times: RICH → LEAN → RICH → LEAN → RICH
PBIB0120E
BASIC SERVICE PROCEDURE EC-783
[VK45DE]
C
D E
F
G H
I
J
K L
M A
EC
Revision: 2005 July 2005 FX
22. CHECK HEATED OXYGEN SENSOR 1 (BANK 2) SIGNAL
Without CONSULT-II
1. Switch the monitored sensor from bank 1 to bank 2. Refer to EC-762, "
How to Switch Monitored Sensor
From Bank 1 to Bank 2 or Vice Versa" .
2. Running engine at 2,000 rpm under no load (The engine is warmed up to normal operating temperature.), check that the MIL comes on more than 5 times during 10 seconds.
OK or NG
OK >> INSPECTION END
NG (MIL does not come on)>>GO TO 24.
NG (MIL comes on less than 5 times)>>GO TO 31.
23. CHECK HEATED OXYGEN SENSOR 1 (BANK 1) HARNESS
1. Turn ignition switch OFF and disconnect battery ground cable.
2. Disconnect ECM harness connector.
3. Disconnect heated oxygen sensor 1 (bank 1) harness connector.
4. Check harness continuity between ECM terminal 16 and heated oxygen sensor 1 (bank 1) terminal 1. Refer to Wiring Diagram, EC-937, "
BANK 1" .
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 25.
NG >> 1. Repair or replace harness between ECM and heated oxygen sensor 1 (bank 1).
2. GO TO 4.
24. CHECK HEATED OXYGEN SENSOR 1 (BANK 2) HARNESS
1. Turn ignition switch OFF and disconnect battery ground cable.
2. Disconnect ECM harness connector.
3. Disconnect heated oxygen sensor 1 (bank 2) harness connector.
4. Check harness continuity between ECM terminal 35 and heated oxygen sensor 1 (bank 2) terminal 1. Refer to Wiring Diagram, EC-939, "
BANK 2" .
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 25.
NG >> 1. Repair or replace harness between ECM and heated oxygen sensor 1 (bank 2).
2. GO TO 4.
25. PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Reconnect ECM harness connector and heated oxygen sensor 1 harness connector.
2. Perform EC-786, "
Accelerator Pedal Released Position Learning" .
>> GO TO 26.
26. PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-786, "
Throttle Valve Closed Position Learning" .
>> GO TO 27.
Continuity should exist.
Continuity should exist.
EC-784
[VK45DE]
BASIC SERVICE PROCEDURE
Revision: 2005 July 2005 FX
27. PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-787, "
Idle Air Volume Learning" .
Is Idle Air Volume Learning carried out successfully?
Ye s o r N o
Yes (With CONSULT-II)>>GO TO 28.
Yes (Without CONSULT-II)>>GO TO 29.
No >> 1. Follow the instruction of Idle Air Volume Learning.
2. GO TO 4.
28. CHECK CO%
With CONSULT-II
1. Start engine and warm it up until engine coolant temperature indicator points the middle of gauge.
2. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
3. Select “ENG COOLANT TEMP” in “ACTIVE TEST” mode.
4. Set “ENG COOLANT TEMP” to 5 °C (41 °F) by touching “DOWN”
and “Qd”.
5. Start engine and rev it (2,000 to 3,000 rpm) two or three times under no load, then run engine at idle speed.
6. Check CO%.
OK or NG
OK >> GO TO 31.
NG >> GO TO 30.
29. CHECK CO%
Without CONSULT-II
1. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
2. Turn ignition switch OFF.
3. Disconnect engine coolant temperature sensor harness connector.
4. Connect a resistor (4.4 k Ω) between terminals of engine coolant
temperature sensor harness connector.
5. Start engine and rev it (2,000 to 3,000 rpm) two or three times under no load, then run engine at idle speed.
6. Check CO%.
7. After checking CO%, turn ignition switch OFF, disconnect the resistor from the terminals of engine coolant temperature sensor
harness connector, and then connect engine coolant tempera-
ture sensor harness connector to engine coolant temperature
sensor.
OK or NG
OK >> GO TO 31.
NG >> GO TO 30.
30. RECONNECT HEATED OXYGEN SENSOR 1 HARNESS CONNECTOR
1. Turn ignition switch OFF.
2. Reconnect heated oxygen sensor 1 harness connector.
>> GO TO 34.
Idle CO: 0.7
− 9.9% and engine runs smoothly.
SEF172Y
Idle CO: 0.7 − 9.9% and engine runs smoothly.
SEF982UA
BASIC SERVICE PROCEDURE EC-785
[VK45DE]
C
D E
F
G H
I
J
K L
M A
EC
Revision: 2005 July 2005 FX
31. REPLACE HEATED OXYGEN SENSOR 1
1. Stop engine.
2. Replace heated oxygen sensor 1 on the malfunctioning bank.
With CONSULT-II>>GO TO 32.
Without CONSULT-II>>GO TO 33.
32. CHECK HEATED OXYGEN SENSOR 1 (BANK 1) / (BANK 2) SIGNAL
With CONSULT-II
1. Start engine and warm it up until engine coolant temperature indicator points the middle of gauge.
2. See “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode.
3. Running engine at 2,000 rpm under no load (The engine is warmed up to normal operating temperature.), check that the
monitor fluctuates between LEAN and RICH more than 5 times
during 10 seconds.
OK or NG
OK >> GO TO 4.
NG >> GO TO 34.
33. CHECK HEATED OXYGEN SENSOR 1 (BANK 1) / (BANK 2) SIGNAL
Without CONSULT-II
1. Set ECM to Self Diagnostic Test Mode II (Heated oxygen sensor 1 monitor). Refer to EC-762, "
HOW TO
SWITCH DIAGNOSTIC TEST MODE" .
2. Switch the monitored sensor to the malfunctioning bank. Refer to EC-762, "
How to Switch Monitored Sen-
sor From Bank 1 to Bank 2 or Vice Versa" .
3. Running engine at 2,000 rpm under no load (The engine is warmed up to normal operating temperature.), check that the MIL comes on more than 5 times during 10 seconds.
OK or NG
OK >> GO TO 4.
NG >> GO TO 34.
34. DETECT MALFUNCTIONING PART
Check the following.
Check fuel pressure regulator and repair or replace if necessary. Refer to EC-789 .
Check mass air flow sensor and its circuit, and repair or replace if necessary. Refer to EC-902 .
Check injector and its circuit, and repair or replace if necessary. Refer to EC-1351 .
Check engine coolant temperature sensor and its circuit, and repair or replace if necessary. Refer to EC-
914 and EC-927 .
OK or NG
OK >> GO TO 36.
NG >> 1. Repair or replace.
2. GO TO 35.
1 time: RICH
→ LEAN → RICH
2 times: RICH → LEAN → RICH → LEAN → RICH
SEF449Y
EC-786
[VK45DE]
BASIC SERVICE PROCEDURE
Revision: 2005 July 2005 FX
35. ERASE UNNECESSARY DTC
After this inspection, unnecessary DTC might be displayed.
Erase the stored memory in ECM and TCM. Refer to EC-758, "
HOW TO ERASE EMISSION-RELATED DIAG-
NOSTIC INFORMATION" and AT- 4 0 , "HOW TO ERASE DTC" .
>> GO TO 4.
36. CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but this is a rare case.)
2. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs. Refer to BL-215, "
ECM Re-Communicating Function" .
>> GO TO 4.
VIN RegistrationABS00E4F
DESCRIPTION
VIN Registration is an operation to registering VIN in ECM. It must be performed each time ECM is replaced.
NOTE:
Accurate VIN which is registered in ECM may be required for Inspection & Maintenance (I/M).
OPERATION PROCEDURE
With CONSULT-II
1. Check the VIN of the vehicle and note it. Refer to GI-49, "IDENTIFICATION INFORMATION" .
2. Turn ignition switch ON and engine stopped.
3. Select “VIN REGISTRATION” in “WORK SUPPORT” mode.
4. Follow the instruction of CONSULT-II display.
Accelerator Pedal Released Position LearningABS00E4G
DESCRIPTION
Accelerator Pedal Released Position Learning is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each time
harness connector of accelerator pedal position sensor or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
Throttle Valve Closed Position LearningABS00E4H
DESCRIPTION
Throttle Valve Closed Position Learning is an operation to learn the fully closed position of the throttle valve by
monitoring the throttle position sensor output signal. It must be performed each time harness connector of
electric throttle control actuator or ECM is disconnected.
PBIB2242E