EM-18
[VQ35DE]
AIR CLEANER AND AIR DUCT
Revision: 2005 July 2005 FX
If anything found replace air hose.
INSTALLATION
Note the following, and install in the reverse order of removal.
Align marks. Attach each joint. Screw clamps firmly.
To position air cleaner case, refer to EM-18, "Changing Air Cleaner Filter" .
Changing Air Cleaner FilterABS004U1
INSPECTION
Check status (fouling, damage, etc.) of air cleaner filter at power duct
hole.
REMOVAL
Removal in the order below.
1. Remove air duct (inlet) from air cleaner case.
2. Disconnect harness connector from mass air flow sensor.
3. Loosen clamp bolts of air hose.
4. Remove mounting bolts for air cleaner case. Remove air cleaner case/mass air flow sensor/air hose assembly.
5. Unhook clips and open air cleaner case, and remove air cleaner filter.
INSTALLATION
Note the following, and install in the reverse order of removal.
If grommet at bottom of air cleaner case comes off together with
air cleaner case, fix it to vehicle before installation.
Look at internal bottom face through power duct hole, and posi-
tion air cleaner case with resonator upper end circle and air
cleaner case round hole aligned. Then push air cleaner case
straight down.
At this time, check by hand if protrusion at bottom of air cleaner
case has been inserted into grommet on vehicle side.
Clip power duct with bulge on reverse side of lower end
engaged with air cleaner case.
SBIA0463E
SBIA0464E
KBIA0954E
OIL PAN AND OIL STRAINER EM-31
[VQ35DE]
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Revision: 2005 July 2005 FX
Do not spill engine oil on drive belts.
6. Drain engine coolant. Refer to CO-11, "
Changing Engine Coolant" .
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
7. Remove engine cover with power tool. Refer to EM-19, "
INTAKE MANIFOLD COLLECTOR" .
8. Remove air hose from air duct to mass air flow sensor side and electric throttle control actuator side. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
9. Removal engine rear lower slinger, and install engine rear slinger [SST: 10006 31U00 ( — )] to sling engine assembly for positioning. Refer to EM-8, "
Special Service Tools" .
10. Remove front suspension member. Refer to FSU-17, "
FRONT SUSPENSION MEMBER" .
11. Remove drive belts. Refer to EM-15, "
DRIVE BELTS" .
12. Remove alternator stay. Refer to SC-23, "
CHARGING SYSTEM" .
13. Remove starter motor. Refer to SC-10, "
STARTING SYSTEM" .
14. Remove idler pulley and bracket assembly. Refer to EM-64, "
TIMING CHAIN" .
15. Disconnect oil cooler water hoses, and remove oil cooler water pipe mounting bolt. Refer to LU-14, "
OIL
COOLER" .
16. Disconnect A/T fluid cooler hoses, and remove A/T fluid cooler tube. Refer to AT- 2 7 0 , "
TRANSMISSION
ASSEMBLY" .
17. Remove crankshaft position sensor (POS).
CAUTION:
Handle carefully to avoid dropping and shocks.
Do not disassemble.
Do not allow metal powder to adhere to magnetic part at sensor tip.
Do not place sensors in a location where they are exposed to magnetism.
18. Remove oil filter, as necessary. Refer to LU-10, "
OIL FILTER" .
19. Remove oil cooler, as necessary. Refer to LU-14, "
OIL COOLER" .
20. Remove oil pan (lower) as follows:
a. Loosen mounting bolts in reverse order as shown in the figure to remove.
b. Insert the seal cutter [SST] between oil pan (upper) and oil pan (lower).
CAUTION:
Be careful not to damage the mating surfaces.
Do not insert a screwdriver, this will damage the mating
surfaces.
c. Slide the seal cutter by tapping on the side of tool with a ham- mer. Remove oil pan (lower). Slinger bolts:
: 28.0 N·m (2.9 kg-m, 21 ft-lb)
PBIC0782E
SEM960F
EM-36
[VQ35DE]
OIL PAN AND OIL STRAINER
Revision: 2005 July 2005 FX
Removal and Installation (AWD Model)ABS00E3Q
REMOVAL
CAUTION:
To avoid the danger of being scalded, never drain engine oil when the engine is hot.
NOTE:
To remove oil pan (lower) only, take step 5, then step 24. Removal of step 1, hood assembly (step 2) and step
4 are unnecessary.
1. Remove front tire.
2. Remove hood assembly. Refer to BL-13, "
HOOD" .
3. Remove front and rear engine undercover with power tool.
4. Remove front cross bar with power tool. Refer to FSU-6, "
FRONT SUSPENSION ASSEMBLY" .
5. Drain engine oil. Refer to LU-9, "
Changing Engine Oil" .
CAUTION:
Perform this step when the engine is cold.
Do not spill engine oil on drive belts.
6. Drain engine coolant. Refer to CO-11, "
Changing Engine Coolant" .
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
7. Remove engine cover with power tool. Refer to EM-19, "
INTAKE MANIFOLD COLLECTOR" .
8. Remove air hose from air duct to mass air flow sensor side and electric throttle control actuator side. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
9. Remove drive belts. Refer to EM-15, "
DRIVE BELTS" .
10. Remove front drive shaft (LH and RH) and side shaft. Refer to FAX-12, "
FRONT DRIVE SHAFT" .
11. Remove side shaft. Refer to FFD-12, "
FRONT FINAL DRIVE ASSEMBLY" .
12. Removal engine rear lower slinger, and install engine rear slinger [SST: 10006 31U00 ( — )] to sling engine assembly for positioning. Refer to EM-8, "
Special Service Tools" .
13. Remove front suspension member. Refer to Refer to FSU-17, "
FRONT SUSPENSION MEMBER" .
14. Remove engine mounting bracket, engine mounting bracket (lower) and insulator. Refer to EM-112,
"ENGINE ASSEMBLY" .
15. Remove front propeller shaft. Refer to PR-4, "
FRONT PROPELLER SHAFT" .
16. Remove oil filter and oil filter bracket. Refer to LU-12, "
OIL FILTER BRACKET (AWD)" .
17. Remove alternator stay. Refer to SC-23, "
CHARGING SYSTEM" .
18. Remove idler pulley and bracket. Refer to EM-15, "
DRIVE BELTS" .
19. Disconnect oil cooler water hoses, and remove oil cooler water pipe mounting bolt. Refer to LU-14, "
OIL
COOLER" .
20. Disconnect A/T fluid cooler hoses, and remove A/T fluid cooler tube. Refer to AT- 2 7 0 , "
TRANSMISSION
ASSEMBLY" .
21. Remove front final drive assembly. Refer to FFD-12, "
FRONT FINAL DRIVE ASSEMBLY" .
22. Remove starter motor. Refer to SC-10, "
STARTING SYSTEM" .
23. Remove crankshaft position sensor (POS).
1. Oil pan gasket (rear) 2. Oil pan (upper) 3. O-ring
4. Oil pan gasket (front) 5. Oil filter 6. Connector bolt
7. Oil cooler 8. O-ring 9. Relief valve
10. Oil filter bracket 11. Oil filter bracket gasket 12. Oil strainer
13. Drain plug 14. Drain plug washer 15. Oil pan (lower)
16. Rear plate 17. Crankshaft position sensor (POS) 18 O-ring (small)
19. O-ring (large) 20. Axle pipe
Slinger bolts: : 28.0 N·m (2.9 kg-m, 21 ft-lb)
EM-176
[VK45DE]
AIR CLEANER AND AIR DUCT
Revision: 2005 July 2005 FX
AIR CLEANER AND AIR DUCTPFP:16500
ComponentsABS00DFN
Removal and InstallationABS006IB
REMOVAL
1. Remove engine cover with power tool. Refer to EM-172, "ENGINE ROOM COVER" .
2. Disconnect harness connector from mass air flow sensor.
3. Disconnect vacuum hose and PCV hose.
4. Remove air duct (inlet), air cleaner case and mass air flow sensor assembly, air duct and resonator assembly disconnecting their joints.
Add marks as necessary for easier installation.
5. Remove mass air flow sensor from air cleaner case. CAUTION:
Handle mass air flow sensor with following cares.
Do not shock it.
Do not disassemble it.
Do not touch its sensor.
1. Air duct and resonator assembly 2. Bracket 3. Vacuum hose
4. Mass air flow sensor 5. O-ring 6. Air cleaner case
7. Air cleaner filter 8. Cover 9. Air cleaner case
10. Resonator 11. Mounting rubber 12. Air duct (inlet)
13. Clip
PBIC1657E
AIR CLEANER AND AIR DUCT EM-177
[VK45DE]
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Revision: 2005 July 2005 FX
INSPECTION AFTER REMOVAL
Inspect air duct and resonator assembly for crack or tear.
If anything found, replace air duct and resonator assembly.
INSTALLATION
Note the following, and install in the reverse order of removal.
Align marks. Attach each joint. Screw clamps firmly.
Changing Air Cleaner FilterABS00A2T
REMOVAL
1. Remove air duct (inlet), air cleaner case and mass air flow sensor assembly.
2. Remove air cleaner filter from air cleaner case.
INSTALLATION
Install in the reverse order of removal.
GI-8
PRECAUTIONS
Revision: 2005 July 2005 FX
HOSE CLAMPING
If old rubber hose is re-used, install hose clamp in its original
position (at the indentation where the old clamp was). If there is
a trace of tube bulging left on the old rubber hose, align rubber
hose at that position.
Discard old clamps; replace with new ones.
After installing plate clamps, apply force to them in the direction
of the arrow, tightening rubber hose equally all around.
Precautions for Engine OilsAAS000F3
Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin contact
with used oil.
If skin contact is made, wash thoroughly with soap or hand cleaner as soon as possible.
HEALTH PROTECTION PRECAUTIONS
Avoid prolonged and repeated contact with oils, particularly used engine oils.
Wear protective clothing, including impervious gloves where practicable.
Do not put oily rags in pockets.
Avoid contaminating clothes, particularly underpants, with oil.
Heavily soiled clothing and oil-impregnated footwear should not be worn. Overalls must be cleaned regu-
larly.
First aid treatment should be obtained immediately for open cuts and wounds.
Use barrier creams, applying them before each work period, to help the removal of oil from the skin.
Wash with soap and water to ensure all oil is removed (skin cleansers and nail brushes will help). Prepa-
rations containing lanolin replace the natural skin oils which have been removed.
Do not use gasoline, kerosene, diesel fuel, gas oil, thinners or solvents for cleaning skin.
If skin disorders develop, obtain medical advice without delay.
Where practical, degrease components prior to handling.
Where there is a risk of eye contact, eye protection should be worn, for example, chemical goggles or face
shields; in addition an eye wash facility should be provided.
ENVIRONMENTAL PROTECTION PRECAUTIONS
Dispose of used oil and used oil filters through authorized waste disposal contractors to licensed waste dis-
posal sites, or to the waste oil reclamation trade. If in doubt, contact the local authority for advice on disposal
facilities.
It is illegal to pour used oil on to the ground, down sewers or drains, or into water sources.
The regulations concerning pollution vary between regions.
Precautions for Air Conditioning AAS000F4
Use an approved refrigerant recovery unit any time the air conditioning system must be discharged. Refer to
ATC/MTC section “HFC-134a (R-134a) Service Procedure”, “REFRIGERANT LINES” for specific instructions.
SMA021D
SMA022D
IDX-2
ALPHABETICAL INDEX
A
A/C air flow ...................................................... ATC-37
A/C component layout ..................................... ATC-26
A/C compressor clutch removal and installation ...........
ATC-144
A/C compressor mounting ........... ATC-141, ATC-144,
ATC-148
, ATC-149, ATC-150, ATC-151, ATC-152,
ATC-154
, ATC-155, ATC-156, ATC-157
A/C compressor precaution ............................. ATC-13
A/C compressor special service tool ................ ATC-17
A/C control operation (auto A/C) ...................... ATC-34
A/C diagnostic work flow (auto A/C) .............. ATC-102
A/C evaporator ............................................... ATC-156
A/C HFC134a (R134a) system precaution ........ ATC-6
A/C HFC134a (R134a) system service procedure .......
ATC-138
A/C HFC134a (R134a) system service tools ... ATC-18
A/C HFC134a system service equipment precaution ...
ATC-13
A/C lubricant (R134a) ...................................... ATC-27
A/C lubrication oil ........................................... ATC-162
A/C operational check ...................................... ATC-61
A/C self-diagnoses (auto A/C) ........ ATC-53, ATC-102
A/C service data specification ........................ ATC-162
A/C system description (auto A/C) ................... ATC-30
A/C trouble diagnoses (auto A/C) .................... ATC-40
A/C, A - Wiring diagram ................................... ATC-46
A/T fluid checking ...................... AT-13, AT-52, MA-29
A/T fluid cooler cleaning .................................... AT-15
A/T fluid replacement ............................. AT-12, MA-31
A/T fluid temperature sensor ........................... AT-136
A/T IND - Wiring diagram .................................... DI-54
A/T self-diagnoses ........................................... AT-103
A/T shift lock system ........................................ AT-236
A/T shift lock system - Wiring diagram ............ AT-237
A/T trouble diagnoses ........................................ AT-43
A/T Wiring diagram AT - CAN .......................... AT-107
A/T Wiring diagram AT - FTS .......................... AT-137
A/T Wiring diagram AT - MAIN ........................ AT-183
A/T Wiring diagram AT - MMSW ..................... AT-171
A/T Wiring diagram AT - NONDTC .................. AT-190
A/T Wiring diagram AT - PNP/SW ................... AT-115
A/T Wiring diagram AT - STSIG ...................... AT-110
A/T Wiring diagram AT - VSS A/T ................... AT-120
Accelerator pedal position (APP) sensor ........ EC-619,
EC-626
, EC-640, EC-1302, EC-1309, EC-1323
Accelerator pedal released position learning .... EC-96,
EC-786
AF1B1-Wiring diagram ...... EC-490, EC-499, EC-508,
EC-518
, EC-529, EC-539, EC-551
AF1B2-Wiring diagram ...... EC-492, EC-501, EC-510,
EC-520
, EC-531, EC-541, EC-553
AF1HB1-Wiring diagram .................................. EC-407
AF1HB2-Wiring diagram .................................. EC-409
Air bag .............................................................. SRS-3
Air bag precautions ........................................... SRS-3
Air cleaner and air duct(VK45DE) ................... EM-176
Air cleaner and air duct(VQ35DE) .................... EM-17
Air cleaner filter replacement ............................ MA-25
Air cleaner filter replacement(VQ35DE) ............ MA-18
Air cleaner filter(VQ35DE) ................................ EM-18
Air conditioner cut control ................... EC-35, EC-726
Air flow meter - See Mass air flow sensor ....... EC-186,
EC-195
, EC-893, EC-902
Air fuel ratio sensor 1 ......... EC-488, EC-497, EC-506,
EC-516
, EC-526, EC-536, EC-548
Air fuel ratio sensor 1 heater ............................ EC-405
Air mix. door motor ......................... ATC-73, ATC-132
Ambient sensor ............................. ATC-104, ATC-117
Angular tightening application ............................. EM-6
Angular tightening application(VK45DE) ........ EM-164
APPS1 - Wiring diagram ................. EC-621, EC-1304
APPS2 - Wiring diagram ................. EC-628, EC-1311
APPS3 - Wiring diagram ................. EC-642, EC-1325
ASC/BS - Wiring diagram ............... EC-599, EC-1273
ASC/SW - Wiring diagram .............. EC-583, EC-1256
ASCBOF - Wiring diagram .............. EC-689, EC-1379
ASCD .................................................. EC-36, EC-727
ASCD (automatic speed control device) ........... ACS-3
ASCIND - Wiring diagram ............... EC-696, EC-1386
Ashtray illumination .......................................... LT-157
AT indicator lamp ................................................ DI-54
Auto air conditioner - Wiring diagram ............. ATC-46
Auto amp ...................................................... ATC-116
Auto anti-dazzling inside mirror ....................... GW-84
Automatic amplifier ........... ATC-51, ATC-63, ATC-116
Automatic transmission fluid replacement ........ MA-32
AV and NAVI control unit ................................... AV-89
AV communication line .................................... AV-114
AWD - Wiring diagram ....................................... TF-17
Axle ................................................................... MA-37
Axle housing (rear) ........................................... RAX-7
B
Back Door ........................................................ BL-164
Back door ......................................................... BL-164
Back door opener - See Back door .................. BL-168
BACK/L - Wiring diagram ................................. LT-127
Back-up lamp ................................................... LT-127
Basic inspection ............................................... EC-769
Battery ................................................................. SC-4
Battery/Starting/Charging System Tester SC-6, SC-13,
SC-26
BCM (Body control module) .............................. BCS-3
Block heater(VK45DE) .................................... EM-245
Block heater(VQ35DE) ................................... EM-122
Blower motor ................................... ATC-79, ATC-123
Blower unit .................................................... ATC-121
Board computer ................................................. AV-58
Brake booster .................................................... BR-15
Brake fluid level ................................................ MA-35
Brake hydraulic line ........................................... BR-11
Brake inspection ............................................... MA-36
Brake lines and cables inspection .................... MA-35
Brake master cylinder ........................................ BR-13
Brake switch ................................... EC-614, EC-1297
IDX-4
ALPHABETICAL INDEX
ECTS - Wiring diagram ...................... EC-210, EC-916
Electric sunroof .................................................. RF-10
Electric throttle control actuator ........ EC-424, EC-426,
EC-1148
, EC-1150
Electric throttle control actuator (VK45DE) ..... EM-178
Electric throttle control actuator (VQ35DE) ....... EM-19
Electrical load signal circuit .............. EC-679, EC-1369
Electrical unit ..................................................... PG-76
Electrical units location ...................................... PG-70
Electronic ignition (EI) system ............. EC-33, EC-724
Engine control module (ECM) .......... EC-402, EC-1134
Engine control system diagram ....................... EC-721
Engine control system diagram and chart ......... EC-30
Engine coolant temperature sensor (ECTS) ... EC-208,
EC-220
, EC-914, EC-927
Engine coolant(VK45DE) .................................. CO-37
Engine coolant(VQ35DE) ................................. CO-11
Engine oil filter replacement ............................. MA-26
Engine oil filter replacement(VQ35DE) ............. MA-19
Engine oil precautions .......................................... GI-8
Engine oil replacement(VQ35DE) ..................... MA-18
Engine oil(VK45DE) ........................................... LU-25
Engine oil(VQ35DE) ............................................ LU-7
Engine removal(VK45DE) ............................... EM-240
Engine removal(VQ35DE) .............................. EM-112
Engine room cover(VK45DE) ......................... EM-172
ETC1 - Wiring diagram .................... EC-427, EC-1151
ETC2 - Wiring diagram .................... EC-434, EC-1158
ETC3 - Wiring diagram .................... EC-438, EC-1162
EVAP canister ...................................... EC-42, EC-733
EVAP canister purge volume control solenoid valve ....
EC-336
, EC-1069, EC-1233
EVAP canister vent control valve ...... EC-343, EC-568,
EC-1076
, EC-1241
EVAP control system (small leak) diagnosis .. EC-327,
EC-367
, EC-1061, EC-1108
EVAP control system pressure sensor ........... EC-350,
EC-353
, EC-359, EC-1083, EC-1086, EC-1092
EVAP control system purge flow monitoring diagnosis
EC-322
, EC-1056
EVAP vapor lines inspection ................. MA-21, MA-28
Evaporative emission (EVAP) system . EC-39, EC-730
Evaporator ..................................................... ATC-156
Exhaust manifold(VK45DE) ............................ EM-182
Exhaust manifold(VQ35DE) .............................. EM-26
Exhaust system ................................................... EX-3
Exhaust system inspection ..................... EX-3, MA-29
Expansion valve ............................................. ATC-157
F
F/FOG - Wiring diagram ..................................... LT-81
F/PUMP - Wiring diagram ................ EC-669, EC-1359
Final drive pre-inspection .................. FFD-20, RFD-17
Final drive removal and installation .. FFD-12, FFD-14,
RFD-14
Floor trim ............................................................. EI-39
Flow charts ......................................................... GI-27
Fluid temperature sensor (A/T) ........................ AT-136
Fluorescent leak detector ............................. ATC-158
Fog lamp, front ................................................... LT-79
Front axle ............................................ FAX-4, FAX-10
Front brake solenoid valve ................. AT-154, AT-156
Front bumper ...................................................... EI-14
Front door ............................. BL-153, BL-157, GW-76
Front fog lamp .................................................... LT-79
Front passenger air bag .................................. SRS-39
Front seat belt ...................................................... SB-3
Front seat belt pre-tensioner ..... SB-2, SRS-3, SRS-44
Front suspension .............................................. FSU-6
Front washer ...................................................... WW-4
Front wiper ......................................................... WW-4
FTTS - Wiring diagram .... EC-269, EC-274, EC-1006,
EC-1011
Fuel cut control (at no load high engine speed) EC-34,
EC-725
Fuel filter replacement ......................................... FL-4
Fuel gauge ............................................................ DI-5
Fuel injection system (Bank 1) .......... EC-986, EC-995
Fuel injection system (Bank 2) .......... EC-986, EC-995
Fuel injector and fuel tube(VK45DE) .............. EM-192
Fuel injector and fuel tube(VQ35DE) ................ EM-45
Fuel level sensor EC-385, EC-387, EC-389, EC-1117,
EC-1119
, EC-1121
Fuel line inspection .................................. FL-3, MA-25
Fuel line inspection(VQ35DE) .......................... MA-17
Fuel precautions .......................................... GI-6, GI-7
Fuel pressure check ........................... EC-99, EC-789
Fuel pressure release ......................... EC-99, EC-789
Fuel pump ....................................... EC-668, EC-1358
Fuel pump and gauge .......................................... FL-4
Fuel system ......................................................... FL-3
Fuel tank ............................................................ FL-10
Fuel tank temperature sensor .......... EC-267, EC-273,
EC-1004
, EC-1010
Fuel tank vacuum relief valve ............. EC-42, EC-733
FUELB1 - Wiring diagram .. EC-250, EC-260, EC-988,
EC-997
FUELB2 - Wiring diagram .. EC-251, EC-261, EC-989,
EC-998
Fuse .................................................................. PG-17
Fuse and fusible link box .................................. PG-83
Fusible link ........................................................ PG-17
G
Gauges ................................................................. DI-5
Glass ...................................... GW-11, GW-76, GW-80
Glove box lamp ................................... LT-156, LT-202
Grille - See Exterior ............................................ EI-22
Ground distribution ........................................... PG-31
H
H/AIM - Wiring diagram ..................................... LT-75
H/LAMP - Wiring diagram .................................. LT-11
Harness connector ............................................ PG-74
Harness layout .................................................. PG-46