2005 HYUNDAI TUCSON clutch

1
FEATURES OF YOUR HYUNDAI
81
B660C01JM B660C04E-AAT
To Cancel the Cruise SpeedTo disengage the cruise control system, pull the
control switch toward the steering wheel to the
"CANCEL" position. Additionally, the following
actions will disengage the system:
o Depress the brake pedal.
o Depress the clutch pedal (Manual transaxle).
o Shift the selector lever to "P" or "N" position
(Automatic transaxle).
o Decrease the vehicle speed to less than 25
mph (40 km/h).
o Release the main switch.
!
5. To momently increase speed, depress the
accelerator pedal enough for the vehicle to
exceed the preset speed. When you remove
your foot from the accelerator pedal, the
vehicle will return to the speed you have set.

WARNING:
To avoid accidental cruise control engage-
ment, keep the cruise control main switch
off when not using the cruise control.
B660B01JM B660B02E-AAT
To Set the Cruise Speed1. Push in the cruise control main switch on the
end of the barrel. The "CRUISE" indicator
light in the instrument cluster will be illumi-
nated. This turns the system on.
2. Accelerate to the desired cruising speed
above 25 mph (40 km/h).
3. Push the cruise control switch downward to
"SET (COAST)" and release it. If the "SET"
(COAST)" switch is selected the "CRUISE"
and "SET"(COAST) indicator light in the
instrument cluster will be illuminated simulta-
neously.
4. Remove your foot from the accelerator pedal
and the desired speed will automatically be
maintained.

1FEATURES OF YOUR HYUNDAI82
B660D01JM B660D01E-AAT
To Resume the Preset SpeedB660E01E-AATTo Reset at a Faster Speed1. Push the control switch upward to the "RE-
SUME (ACCEL)" position and hold it.
2. Accelerate to desired speed and release the
control switch. While the control switch is
held, the vehicle will gradually gain speed. The vehicle will automatically resume the speed
set prior to cancellation when you push the
control switch upward to the "RESUME
(ACCEL)" position and release it, providing the
vehicle speed is above 25 mph (40 km/h).
B660B01JM B660F02E-AAT
To Reset at a Slower Speed1. Push the control switch downward to "SET
(COAST)" and hold it. The vehicle will decel-
erate.
2. When the desired speed is obtained, release
the control switch. While the control switch
is pushed, the vehicle speed will gradually
decrease.
!
WARNING:
o Keep the main switch off when not using
the cruise control.
o Use the cruise control system only when
traveling on open highways in good
weather.
o Do not use the cruise control when it
may not be safe to keep the car at a
constant speed, for instance, driving in
heavy or varying traffic, or on slippery
(rainy, icy or snow-covered) or winding
roads or over 6% up-hill or down-hill
roads.
o Pay particular attention to the driving
conditions whenever using the cruise
control system.
o During cruise-control driving with a
manual transaxle vehicle, do not shift
into neutral without depressing the
clutch pedal, or the engine will be
overrevved. If this happens, depress the
clutch pedal or release the main switch.
o With the cruise control engaged, when
the brake pedal is applied, it is normal to
hear the cruise control system deacti-
vate. This is an indication of normal
system operation.

2
DRIVING YOUR HYUNDAI
4
KEY POSITIONS
TO START THE ENGINE
C040A01A-AAT
CAUTION:
The engine should not be turned off or the
key removed from the ignition key cylinder
while the car is in motion. The steering
wheel is locked by removing the key.
!
C030A01E-AATCOMBINATION IGNITION SWITCHo If your Hyundai is equipped with a manual
transaxle, place the shift lever in neutral and
depress the clutch pedal fully.
o If your Hyundai has an automatic transaxle,
place the shift lever in "P" (park).
o To start the engine, insert the ignition key and
turn it to the "START" position. Release it as
soon as the engine starts. Do not hold the
key in the "START" position for more that 15
seconds.NOTE:o For safety, the engine will not start if the
clutch pedal is not depressed fully
(Manual Transaxle) or the shift lever is
not in "P" or "N" Position (Automatic
Transaxle).
o The ignition key cannot be turned from
"ACC" position to "LOCK" position un-
less the shift lever is in the "P" (Park)
position or the negative battery terminal
is disconnected from the battery. To
remove the key, always confirm that the
shift lever is securely positioned in "P"
(Park) (For Automatic Transaxle).
o For additional information about start-
ing, see page 2-5.
o "START"The engine is started in this position. It will crank
until you release the key.
C040A01E-1
LOCKACC
ON
START
BEFORE STARTING THE ENGINEC020A01A-AATBefore you start the engine, you should always:
1. Look around the vehicle to be sure there are
no flat tires, puddles of oil, water or other
indications of possible trouble.
2. After entering the car, check to be sure the
parking brake is engaged.
3. Check that all windows, and lights are clean.
4. Check that the interior and exterior mirrors
are clean and in position.
5. Check your seat, seatback and headrest to
be sure they are in their proper positions.
6. Lock all the doors.
7. Fasten your seat belt and be sure that all
other occupants have fastened theirs.
8. Turn off all lights and accessories that are
not needed.
9. When you turn the ignition switch to "ON",
check that all appropriate warning lights are
operating and that you have sufficient fuel.
10.Check the operation of warning lights and all
bulbs when key is in the "ON" position.

2
DRIVING YOUR HYUNDAI
6
OPERATING THE MANUAL
TRANSAXLE
4. Turn the ignition key to the "START" position
and release it when the engine starts.
After the engine has started, allow the engine
to run for 10 to 20 seconds prior to placing
the vehicle in gear.
The starter should not be operated for more
than 15 seconds at a time. Wait 15-30 sec-
onds between starting attempts to protect
the starter from overheating.
C070A02A-AATYour Hyundai's manual transaxle has a con-
ventional shift pattern. This shift pattern is im-
printed on the shift knob. The transaxle is fully
synchronized in all forward gears so shifting to
either a higher or a lower gear is easily accom-
plished.
HJM3017
C050B01JM-AATNormal Conditions:The Starting Procedure:
1. Insert key, and fasten the seat belt.
2. Depress the clutch pedal fully and place the
gearshift lever (manual transaxle) in neutral
or the selector lever (automatic transaxle) in
"P" (park) position.
3. After turning the ignition key to the "ON"
position, make certain all warning lights and
gauges are functioning properly before start-
ing the engine.
WARNING:
Be sure that the clutch is fully depressed
when starting a manual transaxle vehicle.
Your manual transaxle equipped vehicle
will not start unless the clutch pedal is fully
depressed.
!

2
DRIVING YOUR HYUNDAI
7
NOTE:o To shift into reverse, rest the lever in
neutral for at least 3 seconds after your
car is completely stopped. Then move
the lever into the reverse position.
o During cold weather, shifting may be
difficult until the transaxle lubricant has
warmed up. This is normal and not harm-
ful to the transaxle.
o If you've come to a complete stop and
it's hard to shift into 1st or R(Reverse),
put the shift lever in N(Neutral) position
and release the clutch. Press the clutch
pedal down, and then shift into 1st or
R(Reverse) gear position.
o Do not use the shift lever as a handrest
during driving, as this can result in pre-
mature wear of the transaxle shift forks.
CAUTION:
When downshifting from fifth gear to fourth
gear, caution should be taken not to inad-
vertently press the gear lever sideways in
such a manner that second gear is en-
gaged. Such a drastic downshift may cause
the engine speed to increase to the point
that the tachometer will enter the red-zone.
Such over-revving of the engine may cause
engine damage.
!
C070B02A-AATUsing the ClutchThe clutch should be pressed all the way to the
floor before shifting, then released slowly. The
clutch pedal should always be fully returned to
the original position. Do not rest your foot on the
clutch pedal while driving. This can cause un-
necessary wear.
Do not partially engage the clutch to hold the car
on an incline. This causes unnecessary wear.
Use the foot brake or parking brake to hold the
car on an incline. Do not operate the clutch pedal
rapidly and repeatedly.
C070D02O-AATRecommended Shift PointsThe shift points as shown on the chart are
recommended for optimum fuel economy and
performance.
Shift
from-to
1-2
2-3
3-4
4-5Recommended
mph (km/h)
15 (20)
25 (40)
35 (55)
45 (75)

2
DRIVING YOUR HYUNDAI
8
HJM3018
OPERATING THE AUTOMATIC
TRANSAXLE
!
WARNING:
o Avoid high cornering speeds.
o Do not make quick steering wheel move-
ments, such as sharp lane changes or
fast, sharp turns.
o Always wear your seat belts.
In a collision, unbelted person is signifi-
cantly more likely to be seriously injured
or killed than a person wearing a seatbelt.
o The risk of rollover is greatly increased if
you lose control of your vehicle at high-
way speeds.
o Loss of control often occurs if two or
more wheels drop off the roadway and
the driver oversteers to reenter the road-
way.
o In the event your vehicle leaves the road-
way, do not steer sharply. Instead, slow
down before pulling back into the travel
lanes.
o Never exceed posted speed limits.
C090A01O-GATThe highly efficient Hyundai automatic transaxle
has four forward speeds and one reverse
speed. The individual speeds are selected au-
tomatically, depending on the position of the
speed selector lever. The selector lever has 2
gates; the main gate and the manual gate.NOTE:For information on manual gate operation,
refer to "Sports Mode".
In the main gate, the selector lever has 4
positions, and is equipped with a button to avoid
inadvertent selection.
C070D03O-AATGood Driving Practiceso Never take the car out of gear and coast
down a hill. This is extremely hazardous.
Always leave the car in gear.
o Don't "ride" the brakes. This can cause them
to overheat and malfunction. Instead, when
you are driving down a long hill, slow down
and shift to a lower gear. When you do this,
engine braking will help slow the car.
o Slow down before shifting to a lower gear.
This will help avoid over-revving the engine,
which can cause damage.
o Slow down when you encounter cross winds.
This gives you much better control of your
car.
o Be sure the car is completely stopped before
you attempt to shift into reverse. The
transaxle can be damaged if you do not. To
shift into reverse, depress the clutch, move
the shift lever to neutral, wait three seconds,
then shift to the reverse position.
o Exercise extreme caution when driving on a
slippery surface. Be especially careful when
braking, accelerating or shifting gears. On a
slippery surface, an abrupt change in ve-
hicle speed can cause the drive wheels to
lose traction and the vehicle to go out of
control.

2
DRIVING YOUR HYUNDAI
19
o Use caution when parking on a hill. Engage
the parking brake and place the gear selec-
tor lever in "P" (automatic transaxle) or in first
or reverse gear (manual transaxle). If your
car is facing downhill, turn the front wheels
into the curb to help keep the car from rolling.
If your car is facing uphill, turn the front
wheels away from the curb to help keep the
car from rolling. If there is no curb or if it is
required by other conditions to keep the car
from rolling, block the wheels.
o Under some conditions your parking brake
can freeze in the engaged position. This is
most likely to happen when there is an ac-
cumulation of snow or ice around or near the
rear brakes or if the brakes are wet. If there
is a risk that the parking brake may freeze,
apply it only temporarily while you put the
gear selector lever in "P" (automatic) or in
first or reverse gear (manual transaxle) and
block the rear wheels so the car cannot roll.
Then release the parking brake.
o Do not hold the vehicle on the upgrade with
the accelerator pedal. This can cause the
transaxle to overheat. Always use the brake
pedal or parking brake. o Don't coast down hills with the car out of gear.
This is extremely hazardous. Keep the car
in gear at all times, use the brakes to slow
down, then shift to a lower gear so that engine
braking will help you maintain a safe speed.
o Don't "ride" the brake pedal. Resting your
foot on the brake pedal while driving can be
dangerous because it can result in the brakes
overheating and losing their effectiveness. It
also increases the wear of the brake com-
ponents.
o If a tire goes flat while you are driving, apply
the brakes gently and keep the car pointed
straight ahead while you slow down. When
you are moving slowly enough for it to be safe
to do so, pull off the road and stop in a safe
place.
o If your car is equipped with an automatic
transaxle, don't let your car creep forward.
To avoid creeping forward, keep your foot
firmly on the brake pedal when the car is
stopped.
DRIVING FOR ECONOMYC140A01A-AATYou can save fuel and get more miles from your
car if you follow these suggestions:
o Drive smoothly. Accelerate at a moderate
rate. Don't make "jack-rabbit" starts or full-
throttle shifts and maintain a steady cruising
speed. Don't race between stoplights. Try to
adjust your speed to that of the other traffic
so you don't have to change speeds unnec-
essarily. Avoid heavy traffic whenever pos-
sible. Always maintain a safe distance from
other vehicles so you can avoid unneces-
sary braking. This also reduces brake wear.
o Drive at a moderate speed. The faster you
drive, the more fuel your car uses. Driving at
a moderate speed, especially on the high-
way, is one of the most effective ways to
reduce fuel consumption.
o Don't "ride" the brake or clutch pedal. This
can increase fuel consumption and also
increase wear on these components. In
addition, driving with your foot resting on the
brake pedal may cause the brakes to over-
heat, which reduces their effectiveness and
may lead to more serious consequences.
o Take care of your tires. Keep them inflated
to the recommended pressure. Incorrect
inflation, either too much or too little, results
in unnecessary tire wear. Check the tire
pressures at least once a month.

6
Engine Compartment .................................................... 6-2
General Checks ............................................................ 6-4
Checking the Engine Oil ............................................... 6-5
Changing the Oil and Filter ............................................ 6-6
Checking and Changing the Engine Coolant ................ 6-8
Spark Plugs................................................................6-10
Changing the Air Cleaner Filter ...................................6-11
Checking the Transaxle Oil (Manual) .........................6-13
Checking the Transaxle Fluid (Automatic)..................6-14
Checking the Brakes ..................................................6-15
Checking the Clutch Fluid...........................................6-16
Air Conditioning Care..................................................6-17
Changing the Air Conditioner Filter .............................6-18
Checking the Free-play...............................................6-19
Checking Drive Belts ..................................................6-21
Checking and Replacing Fuses..................................6-21
Checking the Battery..................................................6-23
Power Steering Fluid Level .........................................6-24
Replacement of Light Bulbs ........................................6-26
Bulb Wattage ...............................................................6-34
Fuse Panel Description...............................................6-35
6
DO-IT-YOURSELF MAINTENANCE