2005 HYUNDAI TUCSON 4WD

2
DRIVING YOUR HYUNDAI
17
!
CAUTION:
o While the full-time 4WD vehicle is being
raised on a jack, never start the engine or
cause the tires to rotate.
There is danger that rotating tires touch-
ing the ground could cause the vehicle
to go off the jack and to jump forward.
o If one of the front or rear wheels begins
to spin in mud, snow, etc., the vehicle
can sometimes be driven out by de-
pressing the accelerator pedal further;
however, avoid running the engine con-
tinuously at high rpm because doing so
could damage the 4WD system. (10)When using tire chains, always attach them
to the front wheels.
(11)If the front or rear wheels get stuck in the
mud, do not spin them recklessly. The 4WD
system could be damaged.
o In rare cases when it's unavoidable that
a 4WD vehicle is to be inspected on a
2WD roll tester, strictly follow the proce-
dures.
1. Check the tire pressures recom-
mended for your vehicle.
2. Place the front wheels on the roll
tester as shown in the illustration.
3. Release the parking brake.
4. Place the rear wheels on the tempo-
rary free roller as shown in the illustra-
tion.
!!
WARNING:
Keep away from the front of the vehicle
while inspecting. This is very dangerous as
the vehicle can jump forward and cause
serious injury or death.
!
WARNING:
o Avoid high cornering speeds.
o Do not make quick steering wheel move-
ments, such as sharp lane charges or
fast, sharp turns.
o The risk of rollover is greatly increased if
you lose control of your vehicle at high-
way speeds.
o In a collision, an unbelted person is
signicantly more likely to be seriously
injured or killed than a person wearing a
seat belt.
o Loss of control may occurs if two or
more wheels drop off the roadway and
the driver oversteers to reenter the road-
way.
o In the event your vehicle leaves the road-
way, do not steer sharply. Instead, slow
down before pulling back into the travel
lanes. (9)For a speedometer test or inspection/main-
tenance (I/M) program of a Tucson 4WD
vehicle, use a four wheel chassis dynamom-
eter.
CAUTION:
Never engage the parking brake while per-
forming these tests.

2
DRIVING YOUR HYUNDAI
18
GOOD BRAKING PRACTICESC130A01A-AAT
WARNING:
Nothing should be carried on top of the
cargo area cover behind the rear seat. If
there were an accident or a sudden stop,
such objects could move forward and cause
damage to the vehicle or injure the occu-
pants.
!
o After being parked, check to be sure the
parking brake is not engaged and that the
parking brake indicator light is out before
driving away.
o Driving through water may get the brakes
wet. They can also get wet when the car is
washed. Wet brakes can be dangerous!
Your car will not stop as quickly if the brakes
are wet. Wet brakes may cause the car to
pull to one side. To dry the brakes, apply the
brakes lightly while driving slowly until the
braking action returns to normal, taking care
to keep the car under control at all times. If
the braking action does not return to normal,
stop as soon as it is safe to do so and call your
Hyundai dealer for assistance.
4WD LOCK SYSTEMC360A01O-GAT(With Electronic Control 4WD)
(If installed)This 4WD system is designed for dividing the
power ratio automatically in normal driving con-
ditions.
During off-road or low-friction driving condi-
tions, press the 4WD lock button to drive in full-
time 4WD, dividing the power ratio to 50:50 in the
front and rear wheels. The 4WD lock indicator
light in the instrument cluster is illuminated.
This setup begins to get cancelled when the
vehicle speed exceeds 30 km/h, and the func-
tion is completely released at a speed of 40 km/
h or higher. Conversely, the function is rerun
when the speed again drops to 40 km/h or lower,
and is fully established at speeds below 30 km/
h.To release the 4WD lock function, press the
4WD lock button again.
The 4WD lock indicator light in the instrument
cluster should go off.
C360A01JM-U
1) Pressing the 4WD lock button on the tough
terrain, the driving power is equally distrib-
uted to the front and rear.
4WD lock keeps activating when not ex-
ceeding 40 km/h.
2) Release the 4WD lock button on the normal
driving conditions.
C360A02JM

3
WHAT TO DO IN AN EMERGENCY
13
!
1) If the vehicle is being towed with the rear
wheels on the ground, be sure the parking
brake is released.NOTE:Before towing, check the level of the auto-
matic transaxle fluid. If it is below the "HOT"
range on the dipstick, add fluid. If you
cannot add fluid, a towing dolly must be
used.
2) If any of the loaded wheels or suspension
components are damaged or the vehicle is
being towed with the front wheels on the
ground, use a towing dolly under the front
wheels.
HJM4019D080B02O-AAT
Towing the 4 Wheel Drive Vehicle
D080C04JMdollydolly
CAUTION:
A vehicle with an automatic transaxle should
never be towed from the rear with the front
wheels on the ground. This can cause se-
rious damage to the transaxle. Be sure to
use a towing dolly under the front wheels.
When towing the 4WD vehicle, it must be towed
by lifting all 4 wheels or using the towing dolly. 3) It is recommended that your vehicle be
towed with all the wheels off the ground.

314
WHAT TO DO IN AN EMERGENCY
For emergency towing when no commercial
tow vehicle is available, attach a tow cable,
chain or strap to one of the towing hooks under
the front/rear of your vehicle. Be very careful
when attempting this procedure when the ve-
hicle is on any unpaved surface to avoid dam-
age to your vehicle.
Nor should towing be attempted if the wheels,
drive train, axles, steering or brakes are dam-
aged. Before towing, be sure the transaxle is in
neutral and the key is in "ACC" (with the engine
off) or in the "ON" position (with the engine
running). A driver must be in the towed vehicle
to steer it and operate the brakes.NOTE:To avoid serious damage to your 4WD ve-
hicle, limit the towing to 10 mph and not for
more than 1 mile at ANY TIME.
D080D02O-AATEMERGENCY TOWING
HJM4022
HJM4023


Towing Hooks
Towing Hook
CAUTION:
o The 4WD vehicle should never be towed
with the wheels on the ground. This can
cause serious damage to the transaxle
or the 4WD system.
o When towing the vehicle, take care not to
cause damage to the bumper or under-
body of the vehicle.
!
D080C03JM
o Do not tow with sling type truck as this
may cause damage to the bumper or
underbody of the vehicle.

5
VEHICLE MAINTENANCE REQUIREMENTS
5
Note : (1) When replace drive belt and inspect water pump.
(2) For every 48 months or 37,200 miles (60,000 km), whichever occurs first : "I"
For every 72 months or 56,000 miles (90,000 km), whichever occurs first : "R"
(3) Inspect every 25,000 miles (40,000 km)and replace every 62,000 miles (100,000 km).
(4) lnspect every 25,000 miles (40,000 km)
(5) For every 12 months or 12,500 miles (20,000 km) whichever occurs first :"R"F030C02JM-AATR : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
GENERAL ITEMS
DRIVE BELT
COOLANT
TIMING BELT (WHEN REPLACE TIMING BELT AND INSPECT
WATER PUMP : 2.7L) (See Note (2)- 2.0 L)
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
BRAKE FLUID
BRAKE HOSES AND LINES
REAR BRAKE DRUMS/LININGS, PARKING BRAKE
BRAKE PADS, CALIPERS AND ROTORS
EXHAUST PIPE AND MUFFLER
SUSPENSION MOUNTING BOLTS
STEERING GEAR BOX, LINKAGE & BOOTS / LOWER ARM
BALL JOINT
POWER STEERING PUMP, BELT AND HOSES
DRIVESHAFTS AND BOOTS
AIR CONDITIONING REFRIGERANT
TRANSFER CASE OIL (4WD)
REAR AXLE OIL (4WD)
PROPELLAR SHAFT CLEAN, BOLT RETIGHTEN (4WD)
AIR CONDITIONER FILTER 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19 No. DESCRIPTIONMILES X 1000
KILOMETERS X 1000
MONTHS
2.0 DOHC (ALT, W/PUMP) See Note (1)
2.7 V6 (ALT, P/STR'G, A/CON)7.5
12
6
I15
24
12
I
I
I
I
I
I
I
I
I
I22.5
36
18
I30
48
24
I
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I
I37.5
60
30
I45
72
36
I
I
I
I
I
I
I
I
I
I52.5
84
42
I60
96
48
I
I
R
R
I
I
I
I
I
I
I
I
I
I
I
I
I67.5
108
54
I75
120
60
I
I
I
I
I
I
I
I
I
I82.5
132
66
I90
144
72
I
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I
I97.5
156
78
I105
168
84
I
R
I
I
I
I
I
I
I
I112.5
180
90
I120
192
96
I
I
R
R
I
I
I
I
I
I
I
I
I
I
I
I
I127.5
204
102
I135
216
108
I
I
I
I
I
I
I
I
I
I142.5
228
114
I150
240
120
I
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I
I See Note (3)
See Note (4)
See Note (5)

5
VEHICLE MAINTENANCE REQUIREMENTS6
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
SEVERE DRIVING CONDITIONSA - Repeatly driving short distance of less than 5miles(8km) in normal tempera
ture or less than 10miles(16km) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt-spread roads
D - Driving in areas using salt or other corrosive materials or in very
cold weatherF040A02JM-AATThe following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate
maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
*1. Transfer case Oil ended Rear Axle Oil should be changed anytime they have been submerged in water.
E - Driving in sandy areas
F - Driving in heavy traffic area over 90°F(32°C)
G - Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 100 MPH(170 Km/h)
K - Frequently driving in stop-and-go conditionsENGINE OIL AND FILTER
TIMING BELT
(WHEN REPLA CE TIMING BELT and INSPECT WATER PUMP : 2.7L)
AIR CLEANER FILTER
SPARK PLUGS
BRAKE PADS, CALIPERS AND ROTORS
REAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKE
STEERING GEAR BOX, LINKAGE & BOOTS/
LOWER ARM BALL JOINT
DRIVESHAFTS AND BOOTS
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
AIR CONDITIONER FILTER
TRANSFER CASE OIL (4WD) *
1
REAR AXLE OIL (4WD) *
1
MAINTENANCE ITEM
R
I/R
R
R
I
I
I
I
R
R
R
R
R
EVERY 3,000 MILES (4,800 KM) OR 3 MONTHS
INSPECT EVERY 20,000MILES (32,200 KM)
REPLACE EVERY 40,000MILES (64,400 KM)
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS
EVERY 60,000 MILES (96,000 KM)
EVERY 30,000 MILES (48,000 KM)
MORE FREQUENTLY
EVERY 25,000 MILES (40,000 KM)
EVERY 50,000 MILES (80,000 KM)
DRIVING
CONDITION MAINTENANCE
INTERVALS MAINTENANCE
OPERATION
A, B, C, F, G, H, I, K
C, D, F, G
C, E
B, H
C, D, G, H
C, D, G, H
C, D, E, F, G
C, E, F
A, C, D, E, F, G, H, I, J
A, C, E, F, G, H, I
C, E,
C, E, G, I
C, E, G, I

6
DO-IT-YOURSELF MAINTENANCE
38
FUSE
IG-SW
ROOM LP
AMP
T/SIG
A/BAG IND
RR WIPER
A/CON
IGN
HAZARD
S/ROOF
STOP
H/FREE
ECU
FF WIPER
4WD
DEICER
TCU
ABS
PROTECTED COMPONENTS
Ignition switch
Room lamp, A/C control module, Digital clock, ETACM/TACM Key remind switch
Audio
Hazard switch, Auto light & Photo sensor, Transaxle range switch
Instrument cluster
Safety relay
Sunroof controller, A/C control module, Blower relay, ETACM/TACM
PTC heater relay, Fuel filter heater relay, DRL CONTROL MODULE, head LAMP RELAY
Hazard switch, Hazard relay, Immobilizer control module (2.7 L)
Sunroof, Door lock/unlock relay
Stop lamp switch, Power outside mirror folding module
(Not used)
Cruise control, Stop lamp, TCS, ESP, 4WD ECM, ECM, PCM, TCM, Vehicle speed sensor
Front wiper, Multifunction switch
4WD/ECM
Windshield defogger
TCM (2.7 L)
G-Sensor, ESP, ABS FUSE
RATING
30A
10A
20A
10A
10A
15A
10A
10A
10A
20A
15A
10A
10A
20A
20A
15A
10A
10A

9
VEHICLE SPECIFICATIONS2
J010A01JM-AATMEASUREMENT
170 (4,325)
70 (1,795)
66 (1,680)
103 (2,630)
60 (1,540)
60 (1,540) Overall Length
Overall Width
Overall Height (Unladen)
Wheel base
Wheel tread
Front
Rear
J060A01JM-AATFUEL SYSTEMJ020A01JM-AATPOWER STEERING
in. (mm)
Engine
2.7L
2.0L
Fuel tank capacity
17 us.gal (65L)
15 us.gal (58L)
Type
Wheel free play
Rack stroke
Oil pump typeRack and pinion
0 ~ 1.18 in. (0 ~ 30 mm)
5.5 in. (142 mm)
Vane type
J030A01JM-AATTIREStandard
Option
Spare
215/65R16
235/60R16
T155/90R16 (Temporary)
2WD
4WD
J050A01JM-AATBRAKE
Dual hydraulic with brake booster
Ventilated disc
Cable operated on rear wheel Type
Front brake type
Rear brake type
Parking brake
Battery
AlternatorJ040A01JM-GATELECTRICAL
MF 60 AH, MF 68 AH
2.0L
2.7L90A (13.5V)
120A (13.5V)
CBS (With ABS)
ABS
CBS, ABSDrum type
Disc type
Disc type