2005 Hyundai Tiburon power steering

1
FEATURES OF YOUR HYUNDAI
67
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WARNING:
o Keep the main switch off when not using
the cruise control.
o Use the cruise control system only when
traveling on open highways in good
weather.
o Do not use the cruise control when it
may not be safe to keep the car at a
constant speed, for instance, driving in
heavy or varying traffic, or on slippery
(rainy, icy or snow-covered) or winding
roads or over 6% up-hill or down-hill
roads.
o Pay particular attention to the driving
conditions whenever using the cruise
control system.
o During cruise-control driving with a
manual transaxle vehicle, do not shift
into neutral without depressing the
clutch pedal, or the engine will be
overrevved. If this happens, depress the
clutch pedal or release the main switch.
o With the cruise control engaged, when
the brake pedal is applied, it is normal to
hear the cruise control system deacti-
vate. This is an indication of normal
system operation.o During normal cruise control operation,
when the "SET(COAST)" is activated or
reactivated after applying the brakes,
the cruise control will energize after
approximately 3 seconds. This delay is
normal.
WARNING:
AUDIO REMOTE CONTROL
SWITCHB610A01GK-GAT(If installed)The steering wheel audio remote control switch
is installed to promote safe driving.POWER ON/OFF SwitchPress the POWER ON/OFF switch to select
Radio, Tape, CD (compact disc) and CDC
(compact disc changer).
Press the POWER ON/OFF switch once again
to cancel Radio, Tape, CD (compact disc) and
CDC (compact disc changer).
B610A01GK

5
VEHICLE MAINTENANCE REQUIREMENTS
5
Note :
*1 - FOR EVERY 12 MONTHS OR 10,000 MILES (15,000 KM), WHICHEVER OCCURS FIRST : "R"
F030C02GK-AATR : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessaryNo.
1
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4
5
6
7
8
9
10
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12
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16DESCRIPTION
GENERAL ITEMS
DRIVE BELT (WATER PUMP, GENERATOR AND A/CON)
COOLANT
TIMING BELT
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
BRAKE FLUID & CLUTCH FLUID
BRAKE HOSES AND LINES
REAR BRAKE DRUMS/LININGS, PARKING BRAKE
BRAKE PADS, CALIPERS AND ROTORS
EXHAUST PIPE AND MUFFLER
SUSPENSION MOUNTING BOLTS
STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM
BALL JOINT
POWER STEERING PUMP, BELT AND HOSES
DRIVESHAFTS AND BOOTS
AIR CONDITIONING REFRIGERANT
AIR CONDITIONER FILTER (FOR BLOWER UNIT)MILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
6
I15
24
12
I
I
I
I
I
I
I
I22.5
36
18
I30
48
24
I
R
I
I
I
I
I
I
I
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I
I
I
I
I37.5
60
30
I45
72
36
I
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I
I52.5
84
42
I60
96
48
I
R
R
I
I
I
I
I
I
I
I
I
I
I
I67.5
108
54
I75
120
60
I
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I
I82.5
132
66
I90
144
72
I
R
I
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I
I
I
I
I
I97.5
156
78
I105
168
84
R
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I
I112.5
180
90
I120
192
96
I
R
R
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I
I
I
I
I
I
I127.5
204
102
I135
216
108
I
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I
I142.5
228
114
I150
240
120
I
R
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I
ISEE NOTE *1

5
VEHICLE MAINTENANCE REQUIREMENTS
9
F070J01A-AATo Brake Pads, Calipers and RotorsCheck the pads for excessive wear, discs for
run out and wear, and calipers for fluid leakage.F070K01A-AATo Exhaust Pipe and MufflerVisually inspect the exhaust pipes, muffler and
hangers for cracks, deterioration, or damage.
Start the engine and listen carefully for any
exhaust gas leakage. Tighten connections or
replace parts as necessary.F070L01A-AATo Suspension Mounting BoltsCheck the suspension connections for loose-
ness or damage. Retighten to the specified
torque.
F070M01A-AATo Steering gear box, linkage &
boots/lower arm ball jointWith the vehicle stopped and engine off, check
for excessive free-play in the steering wheel.
Check the linkage for bends or damage. Check
the dust boots and ball joints for deterioration,
cracks, or damage. Replace any damaged
parts.F070N01A-AATo Power Steering Pump, Belt and HosesCheck the power steering pump and hoses for
leakage and damage. Replace any damaged or
leaking parts immediately. Inspect the power
steering belt for evidence of cuts, cracks, ex-
cessive wear, oiliness and proper tension.
Replace or adjust it if necessary.F070P01A-AATo Drive Shafts and BootsCheck the drive shafts, boots and clamps for
cracks, deterioration, or damage. Replace any
damaged parts and, if necessary, repack the
grease.
F070Q01A-AATo Air Conditioning RefrigerantCheck the air conditioning lines and connec-
tions for leakage and damage. Check air con-
ditioning performance according to the relevant
shop manual if necessary.

Do-It-Yourself Maintenance
6
Engine Compartment .................................................... 6-2
General Checks ............................................................ 6-4
Checking the Engine Oil ............................................... 6-5
Changing the Oil and Filter ............................................ 6-6
Checking and Changing the Engine Coolant ................ 6-7
Spark Plugs................................................................6-10
Changing the Air Cleaner Filter ...................................6-12
Checking the Transaxle Oil (manual) .........................6-14
Checking the Transaxle Fluid (Automatic)..................6-15
Checking the Brakes ..................................................6-17
Checking the Clutch Fluid...........................................6-19
Air Conditioning Care..................................................6-19
Checking Drive Belts ..................................................6-23
Checking and Replacing Fuses..................................6-24
Checking the Battery..................................................6-26
Power Steering Fluid Level .........................................6-28
Headlight Aiming Adjustment......................................6-29
Replacement of Light Bulbs ........................................6-30
Bulb Wattage ...............................................................6-39
Fuse Panel Description...............................................6-40
6

6
DO-IT-YOURSELF MAINTENANCE
2
ENGINE COMPARTMENTG010B01GK-GAT(2.0 DOHC CVVT)
HGK5002
1. Engine oil filler cap
2. Brake booster
3. Brake fluid reservoir
4. Clutch fluid reservoir (If installed)5. Relay box
6. Windshield washer fluid reservoir cap
7. Power steering fluid reservoir
8. Engine coolant reservoir
9. Engine oil level dipstick10.Radiator cap
11.Automatic transaxle fluid level dipstick
(If installed)
12.Air cleaner
13.Battery
CAUTION:
When inspecting or servicing the engine,
you should handle tools and other heavy
objects carefully so that the plastic rocker
cover of the engine is not damaged.
!

6
DO-IT-YOURSELF MAINTENANCE
3
G010C01GK-GAT(2.7 V6)
HGK5001
1. Power steering fluid reservoir
2. Brake booster
3. Brake fluid reservoir
4. Air Cleaner5. Relay box
6. Windshield washer fluid reservoir cap
7. Engine coolant reservoir
8. Engine oil level dipstick
9. Radiator cap10.Engine oil filler cap
11.Automatic transaxle fluid level dipstick
(If installed)
12.Battery
CAUTION:
When inspecting or servicing the engine,
you should handle tools and other heavy
objects carefully so that the plastic rocker
cover of the engine is not damaged.
!

6
DO-IT-YOURSELF MAINTENANCE
4
GENERAL CHECKS
G020C01A-AATVehicle InteriorThe following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air
conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch
operation
o Automatic transaxle operation, including
"Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning incor-
rectly, inspect it carefully and seek assistance
from your Hyundai dealer if service is needed.
G020B01A-AATVehicle ExteriorThe following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare
tire)
G020A01A-AATEngine CompartmentThe following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
o Air filter condition

6
DO-IT-YOURSELF MAINTENANCE
20
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G140C01A-AATLubricationTo lubricate the compressor and the seals in the
system, the air conditioning should be run for at
least 10 minutes each week. This is particularly
important during cool weather when the air
conditioning system is not otherwise in use.G140B01A-AATChecking the Air Conditioning Opera-
tion1. Start the engine and let it run at a fast idle for
several minutes with the air conditioning set
at the maximum cold setting.
2. If the air coming out of the in-dash vents is
not cold, have the air conditioning system
inspected by your Hyundai dealer.
CAUTION:
Running the air conditioning system for
extended periods of time with a low refrig-
erant level may damage the compressor.
G140D01A-AATChecking the Compressor Drive Belt
When the air conditioning is being used regu-
larly, the compressor drive belt tension should
be checked at least once a month with the
engine turned off.
To check the drive belt tension, press down on
the belt halfway between the engine crankshaft
and compressor pulleys. Pressing with your
finger, you should not be able to deflect this belt
anymore than 1/3 of an inch. If you have the
instruments to check it, with a force of 22
lb.(98N), the deflection should be 0.315 inches
(approx 8.0 mm). If the belt is too loose, have it
adjusted by your Hyundai dealer.
Crankshaft pulley
HTB219
A/C
Tension pulley0.315 in.
(8mm)
2.0L
G190A02BA/C
comp.
Crankshaft pulley
Power steering
Auto tensioner
Generator 2.7 L