2005 Hyundai Tiburon check engine

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DO-IT-YOURSELF MAINTENANCE
23
CHECKING BRAKE PEDAL
CLEARANCE
CHECKING DRIVE BELTSG190A01A-AAT
G180A01A-AATYou need a helper to check the brake pedal
clearance. With the engine running, have your
helper press down on the brake pedal several
times and then hold it down with a force of about
110 lbs (50 kg, 490 N). The brake pedal clear-
ance is the distance from the top surface of the
brake pedal to the asphalt sheeting under the
floor mat.
If the brake pedal clearance is not within the
limits specified in the illustration, have it in-
spected by your Hyundai dealer and adjusted
or repaired if necessary.
G180A01L
1.78 in. (45.1 mm)
G170A01A-AATBrake PedalWith the engine off, press down on the brake
pedal several times to reduce the vacuum in the
brake booster.
Then, using your hand, press down slowly on
the brake pedal until you feel a change in
resistance. This is the brake pedal free-play.
The free-play should be within the limits speci-
fied in the illustration. If it is not, have it inspected
by your Hyundai dealer and adjusted or re-
paired if necessary.
HXGS508
0.12~0.31 in.
(3~8 mm)
Tension
pulley
Generator
G190A01GK
Power
steering
Water pump
pulley A/C
comp.
2.0L
G190A02BA/C
comp.
Crankshaft pulley
Power steering
Auto tensioner
Generator 2.7L
Crankshaft pulley

6
DO-IT-YOURSELF MAINTENANCE
24
Drive belts should be checked periodically for
proper tension and adjusted if necessary. At the
same time, belts should be examined for cracks,
wear, fraying or other evidence of deterioration
and replaced if necessary.
Belt routing should also be checked to be sure
there is no interference between the belts and
other parts of the engine. After a belt is replaced,
the new belt should be adjusted again after two
or three weeks to eliminate slack resulting from
initial stretching after use.
CHECKING AND REPLACING
FUSESG200A01GK-AATReplacing a Fusible LinkA fusible link will melt if the electrical circuits from
the battery are ever overloaded, thus prevent-
ing damage to the entire wiring harness. (This
could be caused by a short in the system
drawing too much current.) If this ever happens,
have a Hyundai dealer determine the cause,
repair the system and replace the fusible link.
The fusible links are located in a relay box(2.0L
)or below the positive (+) post cover of the
battery (2.7L) for easy inspection.
G200A01EGood
Bad
!
CAUTION:
When replacing a fusible link, never use
anything but a new fusible link with the
same or lower amperage rating. Never use
a piece of wire or a higher-rated fusible link.
This could result in serious damage and
create a fire hazard.

6
DO-IT-YOURSELF MAINTENANCE
27
!
!
CHECKING ELECTRIC COOLING
FANS!
G220A01A-AAT
WARNING:
The cooling fan is controlled by engine
coolant temperature and may sometimes
operate even when the engine is not run-
ning. Use extreme caution when working
near the blades of the coolant fan, so that
you are not injured by a rotating fan blade.
As the engine coolant temperature de-
creases the fan will automatically shut off.
This is a normal condition.
WARNING:Always read the following in-
structions carefully when han-
dling a battery.
Keep lighted cigarettes and all
other flames or sparks away from
the battery.
Hydrogen, which is a highly com-
bustible gas, is always present in
battery cells and may explode if
ignited.
Keep batteries out of the reach of
children because batteries con-
tain highly corrosive SULFURIC
ACID. Do not allow battery acid
to contact your skin, eyes, cloth-
ing or paint finish.
If any electrolyte gets into your
eyes, flush your eyes with clean
water for at least 15 minutes and
get immediate medical attention.
If possible, continue to apply
water with a sponge or cloth until
medical attention is received.If electrolyte gets on your skin,
thoroughly wash the contacted
area.
If you feel a pain or a burning
sensation, get medical attention
immediately.
Wear eye protection when charg-
ing or working near a battery.
Always provide ventilation when
working in an enclosed space.
o When lifting a plastic-cased battery, ex-
cessive pressure on the case may cause
battery acid to leak, resulting in personal
injury. Lift with a battery carrier or with
your hands on opposite corners.
o Never attempt to charge the battery when
the battery cables are connected.
o The electrical ignition system works with
high voltage.
Never touch these components with the
engine running or the ignition switched
on.
WARNING:

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28
POWER STEERING FLUID LEVELG230A03A-AATThe power steering fluid level should be checked
regularly. To check the power steering fluid
level, be sure the engine is "OFF", then check
to make certain that the power steering fluid
level is between the "MAX" and "MIN" level
markings on the fluid reservoir.NOTE:Grinding noise from the power steering
pump may be heard immediately after the
engine is started in extremely cold condi-
tions (below - 4°F). If the noise stops during
warm up, there is no abnormal function in
the system. It is due to a power steering
fluid characteristic in extremely cold condi-
tions.
HGK5011 G220C01A-AAT
Checking Condenser Cooling FanThe condenser coolant fan should come on
automatically whenever the air conditioning is in
operation.G220B01A-AATChecking Engine Cooling FanThe engine cooling fan should come on auto-
matically if the engine coolant temperature is
high.
G240A01A-AATPOWER STEERING HOSESIt is suggested that you check the power steer-
ing hose connections for fluid leakage at regular
intervals. The power steering hoses should be
replaced if there is severe surface cracking,
scuffing or worn spots. Deterioration of the hose
could cause premature failure. Recommended Fluid
Use PSF-3 type fluidNOTE:Do not start the engine when the power
steering oil reservoir is empty.

6
DO-IT-YOURSELF MAINTENANCE
29
G290B01GK-AATAdjustment After Headlight Assembly
ReplacementIf the vehicle has had front body repair and the
headlight assembly has been replaced, the
headlight aiming should be checked using an
aiming screen as shown in the illustration. Turn
on the headlight switch.
1. Adjust headlights so that main axis of light is
parallel to center line of the body and is
aligned with point "P" shown in the illustration.
2. Dotted lines in the illustration show the center
of headlights.
G290B01GK
L
W
H
H
Cut-off line
Ground line
"P"
Horizontal line
Vertical line
0.827 in. (21 mm)
HEADLIGHT AIMING ADJUSTMENT
G290A03GK G290A02GK-AAT
!
1. Keep all tires inflated to the correct pressure.
2. Place the vehicle on level ground and press
the front bumper & rear bumper down sev-
eral times. Place vehicle at a distance of 118
in. (3m) from the test wall.
3. See that the vehicle is unloaded (except for
full levels of coolant, engine oil and fuel, and
spare tire, jack, and tools).
4. Clean the head light lenses and turn on the
headlights.
5. Open the hood.
6. Draw the vertical line (through the center of
each headlight beam pattern) and the hori-
zontal line (through the center of each head-
light beam pattern) on the aiming screen.
And then, draw the parallel line at 0.827 in. (21
mm) under the horizontal line.
7. Adjust each cut-off line of the low beam to the
parallel line with a phillips screwdriver -
VERTICAL AIMING.
WARNING:
Horizontal aiming should be adjusted by an
authorized Hyundai Dealer. Low Beam
Vertical aiming
Before performing aiming adjustment, make
sure of the following.
G290A04GK
High Beam
Vertical aiming

9
VEHICLE SPECIFICATIONS
3
2.0 L
4-Cyl., In-line DOHC CVVT
82 x 93.5
1,975
1 - 3 - 4 - 2
0.0067 ~ 0.0091 in.(0.17 ~ 0.23 mm)
0.0098 ~ 0.0122 in.(0.25 ~ 0.31 mm )
0.0047 ~ 0.011 in.(0.12 ~ 0.28 mm)
0.0079 ~ 0.015 in.(0.2 ~ 0.38 mm)
PFR5N-11
700 ± 100
BTDC 8° ± 5°SPECIFICATION
RC10PYPB4
0.039 ~ 0.043 in. (1.0 ~ 1.1 mm)2.7 L
6-Cyl., V-type DOHC
86.7 x 75
2,656
1 - 2 - 3 - 4 - 5 - 6
AUTO LASH
PFR5N-11, IFR5G-11
750 ± 100
BTDC 12° ± 10°
ENGINEJ070A04GK-AAT
ITEMS
Engine Type
Bore x Stroke (mm)
Displacement (cc)
Firing order
Valve clearance
(Cold Engine : 20 ± 5°C)
Spark plug
Spark plug gap
Idle speed (RPM)
Ignition timing (Base)For adjusting
For checking
NGK
CHAMPIONIntake
Exhaust
Intake
Exhaust

10
INDEX
3
D
Defrosting/Defogging........................................................................1-77
Door
Central door lock............................................................................ 1-6
Door locks...................................................................................... 1-4
Front door edge warning light ......................................................1-59
Locking, unlocking front door with a key ...................................... 1-5
Drink Holder ......................................................................................1-52
Drive Belts.............................................................................. 6-20, 6-23
Driving
Economical driving .......................................................................2-14
Smooth cornering.........................................................................2-15
Winter driving...............................................................................2-15
E
Electronic Stability Program (ESP) ...................................................2-12
Emissions Control Systems ............................................................... 7-1
Engine
Before starting the engine .............................................................. 2-3
Compartment................................................................................. 6-2
Coolant........................................................................................... 6-7
Coolant temperature gauge .........................................................1-40
If the engine overheats .................................................................. 3-4
Number........................................................................................... 8-2
Oil ................................................................................................... 6-5
Starting........................................................................................... 2-4
Engine Exhaust Can Be Dangerous .................................................. 2-2F
Floor mat Anchor ..............................................................................1-64
Front Fog Light Switch ......................................................................1-49
Front Seats
Adjustable front seats.................................................................... 1-9
Adjustable headrests...................................................................1-11
Adjusting seatback angle .............................................................1-10
Adjusting seat forward and rearward ..........................................1-10
Lumbar support control ...............................................................1-11
Seat cushion height adjustment ..................................................1-12
Fuel
Capacity......................................................................................... 9-2
Gauge...........................................................................................1-40
Recommendations......................................................................... 1-2
Fuel Filler Lid
Remote release............................................................................1-60
Fuses
Fuse Panel Description ...............................................................6-40
G
General Everyday Checks................................................................. 6-4
Glove box ..........................................................................................1-56
H
Hazard Warning System ..................................................................1-50
Headlight Aiming Adjustment ............................................................6-29
Headlight Bulb....................................................................................6-30

Seoul Korea
Printing: ARR. 08, 2005
Publication No.: A2CO-EU54D
Printed in Korea
SERVICE STATION INFORMATION
FUEL:UNLEADED gasoline only
Pump Octane Rating of 87 (Research Octane Number 91) or higher.FUEL TANK CAPACITYOriginal, U.S.gal (Imp.gal., liter) 14.5 (12, 55)TIRE PRESSURE:See the label on the driver side center pillar outer panel.OTHER TIRE INFORMATION:See pages 8-2 through 8-14.HOOD RELEASE:Pull handle under left side of dash.ENGINE OIL:API grade SJ, SL or ABOVE / ILSAC grade GF-3 or ABOVE and fuel
efficient oil. Use SAE 5W-20, 5W-30 or 10W-30 if normal temperatures
are above 0°F (-18°C). See page 6-5 or 9-4.
MANUAL TRANSAXLE:HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) Oil level
should be up to filler-bolt hole in housing beside differential.AUTOMATIC TRANSAXLE:Apply the parking brake, with the engine running, shift the selector lever
through all ranges and return to “N” (Neutral) position. Then check the level
of fluid on the dipstick. Use only HYUNDAI GENUINE ATF SP III,
DIAMOND ATF SP III, SK ATF SP III or other brands meeting the SP
III specification approved by Hyundai Motor Co..QUICK INDEXo Car will not start ........................................................................ 3-2
o Flat tire ...................................................................................... 3-6
o Warning light/chime comes on ...................................... 1-36 ~ 1-39
o Engine overheats ....................................................................... 3-4
o Towing of your vehicle ............................................................. 3-11
o Starting the engine ..................................................................... 2-4
o Driving tips for first 1,200 miles (2,000 km) ............................ 1-3
o Scheduled maintenance ............................................................. 5-4
o Reporting safety defects .......................................................... 8-15
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