2005 Hyundai Terracan manual transmission

3 IN CASE OF EMERGENCY
14
!
CAUTION:
Your car can be damaged if towed incorrectly! If your car has to be towed, it should be done by your Hyundai dealer or a com- mercial tow truck service. This will help assure that your car is not damaged intowing. Also, professionals are gener- ally aware of local laws governing tow- ing. In any case, rather than risk dam-age to your car, it is suggested that you show this information to the tow truck operator. Be sure that a safety cablesystem is used and that all current laws associated with vehicle towing are ob- served. D080B01HP-EAT Towing a Car With Manual Trans- mission
D060J02O-EAT AFTER CHANGING WHEELS If you have a tyre gauge, remove the valve cap and check the air pressure.If the pressure is lower than recom- mended, drive slowly to the nearest service station and inflate to the cor-rect pressure. If it is too high, adjust it until it is correct. Always reinstall the valve cap after checking or adjustingtyre pressure. If the cap is not re- placed, air may leak from the tyre. If you lose a valve cap, buy another andinstall it as soon as possible. After you have changed wheels, al- ways secure the flat tyre in its placeand return the jack and tools to their proper storage locations.
HHP5019
IF YOUR CAR MUST BE TOWED
HHP4031
D080A02A-EAT
o Not OK for 4WD
(OK for Part-Time 4WD in 2H Position)
o OK for Manual Transmission Equipped Vehicle
D080B02HP
D080B01HP
o Not OK for 4WD (OK for Part-Time 4WD in 2H Position)
o OK for Manual Transmission Equipped Vehicle

3
IN CASE OF EMERGENCY
15
o Be sure that the ignition key is in the "ACC" position. This is necessary to prevent damage to the steering lock mechanism, which is not designed to hold the front wheels straightwhilst the car is being towed.
o If any of the loaded wheels or sus-
pension components are damaged,a towing dolly must be used. D080C02HP-EAT Towing A Car With Automatic Transmission Be sure that the transmission is in neutral. Do not tow at speeds greater than 30 mph (50 km/h) and for morethan 15 miles (25 km). NOTE: Before towing, check the level of the transmission fluid. If it is below the "HOT" range on the dipstick, add fluid. If you cannot add fluid, a tow-ing dolly must be used.
!
CAUTION:
A car with an automatic transmis- sion should never be towed from thefront with the rear wheels on the ground. This can cause serious dam- age to the transmission. If the carmust be towed from the front, a tow- ing dolly must be used under the rear wheels.
D080B03HP
o Ok for 4WD
o Ok for Manual Transmission
Equipped Vehicle
! CAUTION:
Full-time 4 Wheel Drive cannot be towed with a tow truck. It must be towed by lifting all 4 wheels.
o Not OK for 4WD (OK for Part-Time 4WD in 2H Position)
o OK for Automatic Transmission Equipped Vehicle
D080B01HP
o Not OK Automatic TransmissionEquipped Vehicle
D080C02HP

3 IN CASE OF EMERGENCY
16
D080D02HP-EAT Emergency TowingFor emergency towing when no com- mercial yow vehicle is avaiable, attachchain or strap to one of the towing hooks under the front/rear of your car. Be very careful when attempting thisprocedure when the vehicle is on any unpaved surface to avoid damage to your vehicle.Nor should towing be attempted if the wheels, drive train, axles, steering or brakes are damaged. Before towing,be sure the transmission is in neutral and the key is in "ACC" (with the engine off) or in the "ON" position (withthe engine running). A driver must be in the towed car to steer it and operate the brakes.
D080B03HP
o Ok for 4WD
o Ok for Automatic or Manual Trans- mission Equipped Vehicle
!
CAUTION:
Full-time 4 Wheel Drive cannot be towed with a tow truck. It must be towed by lifting all 4wheels.
Front
HHP4035
HHP4036
Rear

5
VEHICLE MAINTENANCE REQUIREMENTS
5
20 24
I
R II I I
RR II I I I I I I I I I I I I I I I
F030C06HP-EAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
DESCRIPTION
GENERAL MAINTENANCE COOLING SYSTEM COOLANT COOLANT SPECIFIC GRAVITY MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION FLUID AND FILTER BRAKE PIPES, HOSES, AND CONNECTIONS BRAKE FLUID CLUTCH FLUID
REAR BRAKE LININGS, CYLINDERS AND PARKING BRAKE BRAKE PADS, CALIPERS AND ROTORS SUSPENSION AND STEERING SYSTEM FRONT SUSPENSION BALL JOINTS
STEERING GEAR BOX, LINKAGE AND BOOTS, LOWER ARM BALL JOINT, UPPER ARM BALL JOINT
DRIVE SHAFT AND BOOTS TRANSFER CASE OIL AXLE GEAR OIL CLEAN PROPELLER SHAFT/RETIGHTEN BOLTS REAR WHEEL BEARINGS TYRE CONDITION AND PRESSURE (incl. Spare) LUBRICATE LOCKS AND HINGES CHECK ALL ELECTRICAL SYSTEMS ROAD TEST CHECK ALL SYSTEMS WITH HI-SCAN CHECK EMISSIONS CHECK 4 WHEEL ALIGNMENT
NO.
1
2 3 4 5 6 7 8 9
1011 12 13 14 15 16 17 18 19 20 21 22 23 24 25
60 72
I
RR II
R
I
RR II I I I I I I I I I I I I I I I
50 60
I I I I I I I I I I I I I I I I I I I I I I I
40 48
I
R II I I
RR II I I I I I
R I I I I I I I I I
30
36
I
R
I I I I I I I I I I I I I I I I I I I I I I
10 12
I I I I I I I I I I I I I
R I I I I I I I I I
MILES X 1000MONTHS
Petrol Engine Diesel Engine

5VEHICLE MAINTENANCE REQUIREMENTS
6
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGS (FOR PETROL ENGINE) TIMING BELTBRAKE PADS, CALIPERS AND ROTORSREAR BRAKE LININGS, CYLINDERS AND PARKING BRAKESTEERING GEAR BOX, LINKAGE AND BOOTS/LOWER ARM BALL JOINT, UPPER ARM BALL JOINT DRIVE SHAFTS AND BOOTS MANUAL TRANSMISSION OILAUTOMATIC TRANSMISSION FLUID AND FILTERTRANSFER CASE OIL *1AXLE GEAR OIL *1MAINTENANCE UNDER SEVERE USAGE CONDITIONS A, B, C, F, H A, B, F, G, H, I, JC, EG, H, I, JD, E, F, GC, D, E, G, H, I C, D, E, G, H, I C, D, E, F C, D, E, F A, C, D, E, F, G, H, I, JA, C, E, F, G, H, IC, E, G, H, IC, E, G, H, I
F040A05HP-EAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
R R RR
II II
R RR IEVERY 4,500 MILES OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLYEVERY 37,000 MILES OR 48 MONTHSMORE FREQUENTLYMORE FREQUENTLY MORE FREQUENTLYEVERY 9,000 MILES OR 12 MONTHS EVERY 60,000 MILESEVERY 27,000 MILESEVERY 60,000 MILESMORE FREQUENTLY
DRIVING
CONDITION
MAINTENANCE INTERVALS
MAINTENANCE
OPERATION
MAINTENANCE ITEM
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas F - More than 50% driving in heavy city traffic during hot weather above
90°F (32°C)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving for patrol car, taxi, or other commercial use or vehicle towing
J - Driving over 100 MPH
*1. Transfer Case Oil and Axle Gear Oil should be checked(and replaced if necessary) anytime they have been submerged in water over 15.7 in. (40 cm) deep.
PETROL ENGINE DIESEL ENGINE

5
VEHICLE MAINTENANCE REQUIREMENTS
9
F070C01A-AAT
o Coolant
The coolant should be changed at
the intervals specified in the mainte- nance schedule. F070D01HP-AAT
o Manual transmission oil
Inspect the manual transmission oil according to the maintenance sched- ule.
NOTE: If the oil level is low, check forpossible leaks before adding oil. Do not overfill. F070E02HP-GAT
o Automatic transmission fluid and filter
The fluid level should be in the "HOT"
range of the dipstick, after engine and transmission and filter are at normal operating temperature. Check the Au-tomatic and filter Transmission and filter Fluid level with the engine running and the transmission and filter inneutral, with the parking brake properly applied. Use MOBIL DEXRON-II when adding or changing fluid.
F070F01A-AAT
o Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and any leakage. Replace any deteriorated or damaged parts immediately. F070G02A-AAT o Brake fluid Check brake fluid level in the brake fluid reservoir. The level should be between "MIN" and "MAX" marks on the side of the reservoir. Use onlyhydraulic brake fluid conforming to DOT 3 or DOT 4. F070H01HP-AAT
o Rear brake linings, pad and parking brake Check the rear brake linings and pads for scoring, burning, leaking fluid, bro-ken parts, and excessive wear. In- spect the parking brake system in- cluding the parking brake lever andcables. For detailed service proce- dures, refer to the Shop Manual.

Engine Compartment ................................................... 6-2
Daily Operating Checks ............................................... 6-4
Engine Oil ..................................................................... 6-4
Engine Oil and Filter Replacement .............................. 6-8
Engine Coolant Checking and Replacing .................... 6-9Spark Plug................................................................... 6-12
Changing the Air Cleaner Filte r ...................................6-13
Manual Transmission Lubricant ..................................6-16
Automatic Transmission Lubricant ..............................6-17
Brake System Checking ............................................. 6-19
Checking the Clutch Fluid ........................................... 6-20
Air Conditioning System Maintenance ........................ 6-21
Checking Engine Drive Belts ...................................... 6-24
Fusible Links ............................................................... 6-25
Battery Mai ntenance ................................................... 6-27
Checking Electric Cooling Fans .................................6-28
Fuel Filter ..................................................................... 6-30
Power Steering Fluid Level ......................................... 6-29
Replacing Headlight Bulbs .......................................... 6-31
Headlight Aiming Adjustment ...................................... 6-33
Bulb Wattages ............................................................. 6-35
Fuse Panel D escription ............................................... 6-36
OWNER MAINTENANCE
6
6

6 OWNER MAINTENANCE
16
!!
CAUTION:
Engine coolant anti freeze must not be used in the windscreen washersystem since damage to the paintwork may result. Undiluted windscreen washer addi- tive must not be allowed to come into contact with the paintwork. If spillage occurs, flush the affectedarea immediately with water. Do not operate the windscreen washer for more than 15 seconds continu- ously or when the reservoir is empty since damage to the washerpump will result. The transmission lubricant should be
checked and/or changed at intervalsspecified in the maintenance sched-ule. Recommended Lubricant
Use only HYUNDAI GENUINE
PARTS MTF 75W/90 (API GL-4). CAUTION:
The transmission lubricant level
should only be checked when the engine is cold to prelude the pos- sibility of personal injury by con-tact with hot components.
1. To check the transmission lubricant level, the vehicle should be placed on level ground and the level plug removed with a suitable spanner.
2. If the level is correct, lubricant should begin to drip from the plug orifice. In this case the plug shouldbe replaced.If the level is incorrect, lubricantshould be added until it begins todrip from the plug orifice at which time the plug should be replaced.
MANUAL TRANSMISSION LUBRICANT
G100A01HP-EAT
Drain plug
HHP5010
Filler plug