2005 Hyundai Sonata engine

7
EMISSION CONTROL SYSTEMS
3
!
!
CATALYTIC CONVERTERH020A01A-AATAll Hyundai vehicles are equipped with a mono-
lith type three-way catalytic converter to re-
duce the carbon monoxide, hydrocarbons and
nitrogen oxides contained in the exhaust gas.
Exhaust gases passing through the catalytic
converter cause it to operate at a very high
temperature. The introduction of large amounts
of unburned gasoline into the exhaust may
cause the catalytic converter to overheat and
create a fire hazard. This risk may be reduced
by observing the following:Catalytic Converter
WARNING:
o Use unleaded fuel only.
o Maintain the engine in good operating
condition. Extremely high catalytic con-
verter temperatures can result from im-
proper operation of the electrical, igni-
tion or multiport electronic fuel injec-
tion.
o If your engine stalls, pings, knocks, or is
hard to start, have your Hyundai dealer
inspect and repair the problem as soon
as possible.
o Avoid driving with a very low fuel level.
Running out of gasoline may cause the
engine to misfire and result in damage to
the catalytic converter.
o Avoid idling the engine for periods
longer than 10 minutes.
o The vehicle should not be pushed or
pulled to get started. This may cause the
catalytic converter to overheat and cre-
ate a fire hazard.
o Do not touch the catalytic converter or
any other part of the exhaust system
while the catalytic converter is hot. Shut
off the engine, wait for at least one hour
before touching the catalytic converter
or any other part of the exhaust system.
H020A01NF
o Remember that your Hyundai dealer is
your best source of assistance.
o Do not stop your Hyundai over any com-
bustible material such as grass, paper,
leaves or rags. These materials might
contact the hot catalytic converter and a
fire might result.
WARNING:

Vehicle Identification Number (VIN) .............................. 8-2
Engine Number ............................................................. 8-2
Tire Information ............................................................. 8-2
Recommended Inflation Pressures ............................... 8-3
Checking Tire Inflation Pressure ................................... 8-4
Tire Sidewall Labeling ................................................... 8-4
Tire Terminology and Definitions ................................... 8-6
All Season Tires ............................................................ 8-8
Summer Tires ............................................................... 8-8
Snow Tires .................................................................... 8-8
Tire Chains .................................................................... 8-8
Tire Rotation .................................................................. 8-9
Tire Balancing ............................................................... 8-9
Tire Traction................................................................8-10
When to Replace Tires ...............................................8-10
Tire Maintenance........................................................8-11
Spare Tire and Tools ...................................................8-11
Warranties for Your Hyundai Vehicle..........................8-12
Consumer Information.................................................8-12
Reporting Safety Defects............................................8-14
Binding Arbitration of Warranty Claims.......................8-15
8
8
CONSUMER INFORMATION, REPORTING
SAFETY DEFECTS & BINDING
ARBITRATION OF WARRANTY CLAIMS

8
CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS2
ENGINE NUMBER
VEHICLE IDENTIFICATION
NUMBER (VIN)
I010B01A-AAT I010A01O-AAT
The vehicle identification number (VIN) is the
number used in registering your car and in all
legal matters pertaining to its ownership, etc. It
can be found in three different places on your
car:
1. On the bulkhead between the engine and
passenger compartments.
2. On the left top side of the instrument panel
where it can be seen by looking down through
the windshield.
3. On the lower side of the center pillar outer
panel.
The engine number is stamped on the engine
block as shown in the drawing.
TIRESI020A02A-AATTIRE INFORMATIONThe tires supplied on your new Hyundai
are chosen to provide the best perfor-
mance for normal driving.
If you ever have questions about your
tire warranty and where to obtain ser-
vice, see the tire manufacturer's book-
let included with your vehicle's Owner's
Manual Literature Kit.
I010A01NF-AHNF6003
(2.4L)(3.3L)
I010B01NF

9
Measurement ................................................................ 9-2
Engine...........................................................................9-3
Lubrication Chart ........................................................... 9-4
VEHICLE SPECIFICATIONS
9

9
VEHICLE SPECIFICATIONS
3
3.3L
6-Cyl., V-type DOHC
3.62 x 3.29 (92.0 x 83.8)
203.9 (3,342)
1 - 2 - 3 - 4 - 5 - 6
IFR5G-11
620 ± 100
BTDC 10° ± 5° 0.006 ~ 0.009 in. (0.17 ~ 0.23 mm)
0.01 ~ 0.012 in. (0.27 ~ 0.33 mm)
0.039 ~ 0.043 in. (1.0 - 1.1 mm) 2.4L
4-Cyl., In-line DOHC
3.46 x 3.81 (88 x 97)
143.9(2,359)
1 - 3 - 4 - 2
SK16PR-A11
650 ± 100
BTDC 8° ± 5°
ENGINEJ070A01NF-AAT
ITEMS
Engine Type
Bore x Stroke in.(mm)
Displacement cu.in.(cc)
Firing order
Valve clearance (cold engine)Intake
Exhaust
Spark plug
Spark plug gap
Idle speed (rpm)
Ignition timing (Base)

9
VEHICLE SPECIFICATIONS4
Oil & Grease Standard
API SJ, SL
or ABOVE, SAE 5W-20, SAE 5W-30 (ALL TEMP. RANGE)
ILSAC GF-3 SAE 10W-30 (ABOVE 0°F(-18°C))
or ABOVE
HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4)
HYUNDAI GENUINE ATF SP III, DIAMOND ATF SP III, SK ATF SP III or other
brands meeting the SP III specification approved by Hyundai Motor Co..
Ethylene glycol base for aluminum radiator
PSF-3 TYPE FLUID
DOT 3 or DOT 4 Equivalent
LUBRICATION CHARTJ080A02NF-AAT
Quantity (Us. qts)(Imp. qts, Liter)
Drain and refill (With oil filter);
2.4L : 4.54 (3.78, 4.3)
3.3L : 6.02 (5.02, 5.7)
2.0 (1.67, 1.9)
2.4L : 8.24 (6.86, 7.8)
3.3L : 11.52 (9.59, 10.9)
2.4L : 6.87 (5.72, 6.5)
2.4L : 6.66 (5.54, 6.3)
3.3L : 8.66 (7.21, 8.2)
0.95 (0.79, 0.9)
As required Item
Engine Oil
Transaxle
Coolant
Power steering
Brake and clutch fluid
Manual Transaxle
Automatic Transaxle
Manual
Automatic

10
INDEX
3
Combination Light
Auto Light .....................................................................................1-63
Headlight flasher..........................................................................1-63
Headlight switch...........................................................................1-62
High-beam switch........................................................................1-62
Lane change signal.....................................................................1-62
Parking light auto off ....................................................................1-62
Turn signal operation...................................................................1-61
Consumer Information .....................................................................8-12
Cooling Fans....................................................................................6-28
Corrosion protection
Cleaning the interior....................................................................... 4-5
Protecting your Hyundai from corrosion ...................................... 4-2
Washing and waxing ..................................................................... 4-3
Cruise Control..................................................................................1-93
D
Day/night Inside Rearview Mirror ...................................................1-78
Defrosting/Defogging.....................................................................1-105
Door
Central door locks......................................................................... 1-6
Door locks ...................................................................................... 1-4
Front door warning light ..............................................................1-92
Locking and unlocking front door with a key.............................. 1-5
Drink Holder.....................................................................................1-68
Driving
Economical driving.......................................................................2-15
Smooth cornering.........................................................................2-16
Winter driving...............................................................................2-16E
Electronic Stability Control (ESC) System.....................................2-13
Emission Control System.................................................................. 7-2
Engine
Before starting the engine ............................................................. 2-3
Compartment (2.4 DOHC) ............................................................ 6-2
Compartment (3.3 V6)................................................................... 6-3
Coolant............................................................................................ 6-8
Coolant temperature gauge ........................................................1-56
If the engine overheats ................................................................. 3-4
Number........................................................................................... 8-2
Oil .................................................................................................... 6-5
Starting............................................................................................ 2-4
Engine Exhaust Can Be Dangerous!............................................... 2-2
F
Fan Speed Control.............................................................. 1-97, 1-108
Fog Light
Front
.............................................................................................1-64
Front Seats
Active headrests ..........................................................................1-16
Adjustable front seats ..................................................................1-14
Adjustable headrests...................................................................1-15
Adjusting seat forward and rearward............................... 1-14, 1-17
Adjusting seatback angle.................................................. 1-14, 1-18
Power driver's seat .....................................................................1-17
Seat cushion height adjustment....................................... 1-17, 1-18
Seat warmer.................................................................................1-19

Seoul KoreaPrinting: MAY. 04, 2005
Publication No.: A3KO-EU55C
Printed in Korea
SERVICE STATION INFORMATION
FUEL:UNLEADED gasoline only
Pump Octane Rating of 87 (Research Octane Number 91) or higher.FUEL TANK CAPACITYUS.gal (Imp.gal., liter) 17.7 (14.7, 67)TIRE PRESSURE:See the label on the driver's side of the center pillar outer panel.OTHER TIRE INFORMATION:See pages 8-2 through 8-13.HOOD RELEASE:Pull handle under left side of dash.ENGINE OIL:API grade SJ, SL or ABOVE / ILSAC grade GF-3 or ABOVE and fuel efficient
oil. Use SAE 5W-20, 5W-30 or 10W-30 if normal temperatures are above
0°F (-18°C). See page 6-5 or 9-4.MANUAL TRANSAXLE:HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) Oil level should
be up to filler-bolt hole in housing beside differential.
AUTOMATIC TRANSAXLE:Your Hyundai automatic transaxle is specially designed to operate with
HYUNDAI GENUINE ATF SP III, DIAMOND ATF SP III, SK ATF SP
III or other brands meeting the SP III specification approved by Hyundai Motor
Co.. Damage caused by a nonspecified fluid is not covered by your new vehicle
limited warranty.QUICK INDEXo Car will not start ....................................................................... 3-2
o Flat tire ..................................................................................... 3-6
o Warning light/chime comes on ................................... 1-52 ~ 1-55
o Engine overheats ...................................................................... 3-4
o Towing of your vehicle ........................................................... 3-11
o Starting the engine ................................................................... 2-4
o Driving tips for first 1,200 miles (2,000 km) .......................... 1-3
o Scheduled maintenance ............................................................ 5-4
o Reporting safety defects ......................................................... 8-14
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