VEHICLE MAINTENANCE REQUIREMENTS
5- 4 F030C01E-EAT
R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
GENERAL MAINTENANCE COOLING SYSTEMCOOLANT PETROL ENGINEDIESEL ENGINE
ENGINE COOLANT SPECIFIC GRAVITYMANUAL TRANSAXLE OILAUTOMATIC TRANSAXLE FLUIDBRAKE PIPES, HOSES, AND CONNECTIONSBRAKE FLUIDCLUTCH FLUIDREAR BRAKE LININGS AND CYLINDERSBRAKE PADSSUSPENSION AND STEERING SYSTEMFRONT SUSPENSION BALL JOINTSPOLLEN FILTER (IN FRONT OF BLOWER UNIT)REAR WHEEL BEARINGSTYRE CONDITION AND PRESSURE (incl. Spare)LUBRICATE LOCKS AND HINGESCHECK ALL ELECTRICAL SYSTEMSROAD TESTCHECK ALL SYSTEMS WITH HI-SCAN
60 72
50 60
4048
I
R R
I I
R I
R R I I II
R
IIIII I
I I IIII I I I I
R I III I I
I
R IIII
R R I I I I
R I III I I
30 36
2024
I
R
I IIII I I II
R IIIIII
I
R IIII
R R I I I I
R I III I I
10 12
I I IIII I I I I
R I III I I
MILES X 1,000 MONTHS
NO. DESCRIPTION
1 2 3 456789
10111213141516171819
VEHICLE MAINTENANCE REQUIREMENTS 5-5
R R RR
I I I
R R R A, B,C, D, E, F, G, H, I, KA, B, C, D, F, H, I, J C, E B, HD, E, F, GC, D, G, H C, D, G, H C, D, E, FA, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C,E
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the
appropriate maintenance intervals.
R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
F040A02FC-EAT
SEVERE DRIVING CONDITIONS
A - Repeatly driving short distance of less than 5miles(8km) in normal tempera ture or less than 10miles(16km) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt-spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas ENGINE OIL AND FILTER Petrol engine
Diesel engine
AIR CLEANER FILTER SPARK PLUGS TIMING BELT BRAKE PADSREAR BRAKE LININGS AND CYLINDERSSUSPENSION AND STEERING SYSTEMMANUAL TRANSAXLE OILAUTOMATIC TRANSAXLE FLUIDPOLLEN FILTER(IN FRONT OF BLOWER UNIT) EVERY 4,500MILES OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLYEVERY 37,000MILES OR 48 MONTHS MORE FREQUENTLY MORE FREQUENTLYMORE FREQUENTLY EVERY 60,000MILES EVERY 27,000MILESMORE FREQUENTLY
MAINTENANCE
OPERATIONMAINTENANCE ITEM MAINTENANCE INTERVALSDRIVING
CONDITION
F - Driving in heavy traffic area over 90°F(32°C) G - Driving on uphill, downhill, or mountain roadH - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 100 MPH(170 Km/h)K - Frequently driving in stop-and-go conditions
VEHICLE MAINTENANCE REQUIREMENTS 5-7
6ZF070D1-A
o Manual Transaxle Oil Inspect the manual transaxle oil according to
the maintenance schedule. NOTE: If the oil level is low, check for possible
leaks before adding oil. Do not overfill.
6ZF070H1-A
o Rear Brake Drums And Linings/ Parking Brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts, and excessive wear. Inspect the parkingbrake system including the parking brakelever and cables. For detailed service proce-dures, refer to the Shop Manual.
6ZF070J1-A
o Brake Pads, Calipers and Rotors Check the pads for excessive wear, discs for
run out and wear, and calipers for fluid leak-age.
6ZF070K1-A
o Exhaust Pipe and Muffler Visually inspect the exhaust pipes, silencerand hangers for cracks, deterioration, or dam-age. Start the engine and listen carefully forany exhaust gas leakage. Tighten connec-tions or replace parts as necessary.
F070E05A-AAT
o Automatic Transaxle Fluid The fluid level should be in the "HOT" range
of the dipstick, after the engine and transaxleare at normal operating temperature. Checkthe automatic transaxle fluid level with theengine running and the transaxle in neutral,with the parking brake properly applied. UseHyundai Genuine ATF SP-III, DIAMOND ATFSP-III, SK ATF SP-III or other brands ap-proved by Hyundai Motor Co., when adding orchanging fluid. 6ZF070F1-A
o Brake Hoses and Lines Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediately.
6ZF060H1-A
o Air Cleaner Filter A Genuine Hyundai air cleaner filter is recom-
mended when filter is replaced.
6ZF060J1-A
o Spark Plugs Make sure to install new spark plugs of the
correct heat range.
6ZF070B1-A
o Cooling System Check the cooling system part, such asradiator, coolant reservoir, hoses and con-nections for leakage and damage. Replaceany damaged parts. 6ZF070G2-A
o Brake Fluid Check brake fluid level in the brake fluidreservoir. The level should be between "MIN"and "MAX" marks on the side of the reservoir.Use only hydraulic brake fluid conforming toDOT 3 or DOT 4.
6ZF070C1-A
o Engine Coolant The coolant should be changed at theintervals specified in the maintenance sched-ule.
F060N02E-AAT
o Valve Clearance Inspect excessive valve noise and/or enginevibration and adjust if necessary. A qualifiedtechnician should perform the operation.
OWNER MAINTENANCE 6-1
SG000A1-E
6. OWNER MAINTENANCE
6
HFC5001
1. Air filter element
2. Engine oil filler cap
3. Brake fluid and clutch fluid reservoir
4. Auto fuel cut switch 5. Relay box
6. Power steering fluid reservoir
7. Engine oil level dipstick
8. Engine cover
9. Engine coolant reservoir10.Radiator cap
11.Automatic transaxle fluid level dipstick
(Not all models)
12.Battery
13.Windscreen washer fluid reservoir cap CAUTION:When inspecting or servicing the engine, you should handle toolsand other heavy objects carefullyso that the plastic cover of theengine is not damaged.
G010B01FC-EAT ENGINE COMPARTMENT (1.6 DOHC)
12
34 5
6 7 8 9 10 11 12 13
OWNER MAINTENANCE
6-2 HFC003
CAUTION: When inspecting or servicing the engine, you should handle toolsand other heavy objects carefullyso that the plastic cover of theengine is not damaged.
G010C01FC-EAT ENGINE COMPARTMENT (1.8 DOHC)
1. Air filter element
2. Engine oil filler cap
3. Brake fluid and clutch fluid reservoir
4. Auto fuel cut switch
5. Relay box
6. Power steering fluid reservoir
7. Engine oil level dipstick
8. Engine cover
9. Engine coolant reservoir10.Radiator cap
11.Automatic transaxle fluid level dipstick
(Not all models)
12.Battery
13.Windscreen washer fluid reservoir cap
1 2 345
6 7 8 9 10 11 12 13
OWNER MAINTENANCE 6-3
G010E02FC
G010E02FC-EAT
ENGINE COMPARTMENT Diesel (1.5 CRDi)
1. Air filter element
2. Engine oil filler cap
3. Brake fluid and clutch fluid reservoir
4. Fuel filter 5. Relay box
6. Power steering fluid reservoir
7. Engine oil level dipstick
8. Engine coolant reservoir
9. Radiator cap
10.Battery
11.Windscreen washer fluid reservoir capCAUTION:When inspecting or servicing the
engine, you should handle tools and other heavy objects care-fully so that the plastic cover ofthe engine is not damaged.
OWNER MAINTENANCE
6-4 SG020B1-E
DAILY OPERATING CHECKS
The following items should be checked on a
daily basis or whenever the vehicle is refuelled, whichever occurs sooner.
o Engine oil level.
o Engine coolant level.
o Power steering fluid level.
o Brake fluid level.
o Windscreen washer fluid level.
o Battery condition.
o Tyre condition and pressures.
o Operation and cleanliness of all lighting equipment.
o Windscreen wiper and washer operation.
o Horn operation.
o Warning light operation.
o Adjustment and cleanliness of mirrors.
o Seat and seat belt adjustment and opera- tion.
o Fluid leakage.
The vehicle must not be driven if the daily
operating checks indicate that any item of equip- ment related to the safety or roadworthiness ofthe vehicle is not functioning correctly. G030A01FC-EAT
ENGINE OIL
The correct engine oil level is of paramount
importance. An excessively high or low oil levelmay result in irreparable damage being sus-tained by the engine. The engine oil levelmust be checked on a daily basis, wheneverthe vehicle is refuelled or before starting along trip, whichever occurs sooner.
In addition, it is imperative that only an ap-
proved grade and specification of oil is used toavoid the possibility of serious engine damageand premature wear. The use of "budget price"oil is a false economy that must be avoided ifthe maximum reliability and useful life is to beobtained from the vehicle. G030B02O-EAT
Recommended Oil
1. Petrol engine
G030B01FC
The engine oil quality should meet the follow- ing classification. API SJ, SL or ABOVE, ILSAC GF-3 or ABOVE The oil viscosity should be selected accord- ing to the operating environment of the engineby means of the table shown above. Theengine oil recommendations are complete inthemselves and the use of additives is neitherrequired nor recommended. The use of en-gine oil additives may result in invalidation ofthe vehicle warranty.
OWNER MAINTENANCE 6-7
SG040A2-E
ENGINE OIL AND FILTER
REPLACEMENT
Petrol engine
SSA6040A
Oil filler cap
Drain plug
Oil filter
The engine oil and filter must be changed at
the time or mileage interval specified in the maintenance schedule. If the vehicle is oper-ated under severe or adverse conditions, theoil and filter must be replaced more frequently.
To replace the oil and filter, proceed as fol-
lows:
1. Ensure that the engine is at normal oper- ating temperature and park the vehicle on level ground with the parking brake se-curely applied and the engine turned off.
2. Open the bonnet and remove the oil filler cap.
3. Prepare a suitable receptacle to collect the displaced oil and remove the drain plugfrom the sump. CAUTION: The oil being drained from the engine will
be hot. Care should be exercised to pre- vent scalding.
4. When the oil has drained from the sump, replace the drain plug using a new gasket ensuring that the plug is not over tightened.
5. Remove the oil filter by rotating counter- clockwise, using a proprietary oil filter re-moval tool if necessary. Note that the oilfilter will contain approximately 0.5 litres ofoil and this should be collected in a suit-able receptacle.
6. Install a new oil filter having smeared the sealing ring with clean oil and rotatingclockwise until the filter contacts the mount-ing and then a further one half turn. Do notover-tighten Tightening torque: 2.3 ~ 2.5 kgf.m
7. Remove the engine oil level dipstick.
8. Pour the specified quantity of the recom- mended oil into the engine and replace the filler cap. Start the engine and ensure thatno oil leaks exist. Turn off the engine andafter a couple minutes, recheck the oillevel.
CAUTION: Slowly pour the recommended oil by us-
ing a funnel. Do not overfill to prevent engine to damage. WARNING: Prolonged and repeated contact with used
engine oils may result in serious skin disorders including dermatitis and can-cer. Avoid contact with skin as far aspossible and always wash thoroughly afterany contact. Keep used oils out of reachof children. It is illegal to pollute drains,water courses and soil. Use only autho-rized waste collection facilities includingcivic amenity sites and garages for thedisposal of used oil and oil filters. If indoubt, contact the local authority for dis-posal instructions.
G040B01FC
G040B04FC-EAT
ENGINE OIL AND FILTER REPLACEMENT Diesel engine
Oil filter
Oil filler cap
The engine oil and filter should be changed at
those intervals specified in the maintenance schedule in Section 5.