2005 Hyundai H-1 (Grand Starex) maintenance

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I230A01P-GAT PARKING BRAKE LEVER STROKE Pull the parking brake lever all the way up to check the number of "clicks" that the ratchet makes. One click represents a lever movement of onenotch. The lever should move the specified number of notches for nor- mal brake application. Parking brake lever stroke; If the parking brake lever stroke is not within the standard range(5 to 7 notches), have the brake lever ad-justed at an authorized HYUNDAI dealer. D030A01P
TIRE
I150A02P-GAT Tire condition Check the tires for cuts, cracks and other damage. Replace the tires if there are deep cuts or cracks. Also check each tire for pieces of metal orpebbles.The use of worn tires can be verydangerous because of the greater chance of skidding or hydroplaning. The tread depth of the tires mustexceed 1.6 mm (0.06 in.) in order for the tires to meet the minimum re- quirement for use. If there are belt-line wear indicators on the tires, they will appear in six places on the surface of the tirethereby indicating that the tire no 1.6 mm (0.06 in.)
I090A01A
Wear indicator
Drive belts should be checked peri-
odically for proper tension and ad-justed if necessary. At the same time, belts should be examined for cracks, wear, fraying or other evidence ofdeterioration and replaced if neces- sary.
Belt routing should also be checked
to be sure there is no interferencebetween the belts and other parts of the engine. After a belt is replaced,the new belt should be adjusted again after two or three weeks to eliminate slack resulting from initial stretchingafter use.
NOTE: The drive belt tension for diesel
engine (2.5 CRDi only) is adjusted automatically.

8DO-IT YOURSELF MAINTENANCE
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Vehicle
MINIBUS
longer meets the minimum require- ment for use. When these wear indi-cators appear, the tires must be re- placed with new one. Confirm that the wheel nuts are tightened sufficiently.Refer to the section of this manual entitled "In case of emergency" for information concerning care of thetires.
!WARNING:
o Driving on worn-out tires is dan- gerous! Worn-out tires can cause loss of braking effective- ness, steering control and trac- tion. When replacing tires, nevermix radial and bias-ply tires on the same car. If you replace ra- dial tires with bias-ply tires, theymust be installed in sets of four.
o Using tires and wheels of other
than the recommended sizesmay cause unusual handling characteristics that may cause death, serious injury or prop-erty damage. I160A03P-GAT Tire inflation pressure
kg/cm² (psi)
Tire size
205/70R 15 215/80R 15205/70R 15C-6PR205/70R 15C-8PR Rear
2.8(40)2.2(32)2.8(40)4.5(65)
Front
2.8(40)2.2(32)2.8(40)2.8(40)
Vehicle VAN
TRUCK Tire size
205/70R 15C-8PR
195R 14C-6PR 195R 13C-8PR Rear
4.5(65)
-
3.5(50)
Front
2.8(40)2.8(40) -
kg/cm² (psi)
Check the tire inflation pressure of all the tires while they are cold; if insuf- ficient or excessive, adjust to the specified value.After the tire inflation pressure hasbeen adjusted, check the tires fordamage and air leaks.Be sure to put rubber caps on thevalves. I160A02P

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Tires tend to wear unevenly over a long period of service. To make surethat the tires wear evenly as possible and for longer tire life, rotate the wheels in the sequence illustrated. Take the vehicle to an authorized HYUNDAI dealer to have the chance of the wheels properly adjusted.
CAUTION:
If the front wheels are of a different type from the rear and spare wheels, do not attempt to mountthe wheel for front onto rear. In this instance, use the type 2 wheel rotation method.
!
I240A01P-GAT
Rotation
Bias tires
Radial tires HSRFL151
HSRFL152

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INDEX
3
D
DAY/NIGHT INSIDE REARVIEW MI RROR .............2-34
DEFROSTING/DEFOGGING ...................................2-43
DIGITAL CLOCK ...................................................... 2-37
DOOR LOCKS .......................................................... 1-12
DRINK HOLDER ....................................................... 2-35
DRIVING FOR ECONOMY ......................................3-25
DRIVING WITH ELECTRONIC DUAL-RANGE AUTOMATIC TRANSM ISSION ............................. 3-13
EEMISSION CONTROL SYSTEM ............................... 7-2
ENGINE ...................................................................... 9-3
ENGINE COMPARTMENT ......................... ................ 8-2
ENGINE COOLANT .................................................. 8-10
ENGINE COOLANT TEM PERATURE GAUGE.......2-12
ENGINE NUMBER ..................................................... 1-5
ENGINE OI L ............................................................... 8-7
ENGINE RPM ADJUSTMENT KNOB ......................2-24
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS .............. ...........................6-12
FFOUR-WHEEL DRIVE (4WD) ..................................3-15
FRONT DOOR EDGE WARNING LIGHT ...............2-25
FRONT DOOR WINDOW GLASS ...........................1-25
FRONT FOG LIGHT SWITCH .................................2-25FRONT/REAR WINDOW DEFROSTER
SWITCH .. 2-26
FUEL GAUGE ........................................................... 2-12
FUEL TANK CAPACITY ............................................. 9-2
FUSE PANEL DESCRIPTION ..................................4-40
GGENERAL CHECKS ................................................... 8-6
GOOD BRAKING PRACTICE ..................................3-22
HHAZARD WARNING SYSTEM................................ 2-26
HEADLIGHT AIMING ADJUSTMENT ......................4-29
HEADLIGHT LEVELING DEVICE SYSTEM ............2-23
HEADREST ............................................................... 1-37
HEATING AND COOLING CONTROL ....................2-38
HEATING CONTROLS ............................................. 2-42
HEIGHT ADJUSTABLE FRONT SEAT SHOULDER BELT ...................................................................... 1-41
HIGH-MOUNTED REAR STOP LIGHT ...................2-25
HOLD OPEN LOCK SYSTEM................................. 1-13
HOOD RELEASE ..................................................... 1-23
HORN ........................................................................ 2-37

10INDEX
4
I IF THE ENGINE OVERHEATS ................................ 4-25
IF THE ENGINE WILL NOT START .......................4-23
IF YOU HAVE A FLAT TIRE ..................................... 4-6
IGNITION SWITCH .................................................... 3-3
ILLUMINATED IGNITION SWITCH .........................1-11
IMMOBILIZER SYSTEM ............................................ 1-6
INCLI NOMETER ....................................................... 2-17
INSTALLATION OF ACCESSORIES ......................... 1-4
INSTRUMENT CLUSTER AND
INDICATOR LIGHTS ............................................... 2-2
INSTRUMENTS PANEL LIGHT CONTROL (RHEOSTAT) ......................................................... 2-24
INTERIOR LIGHT ..................................................... 2-28
J
JACK ........................................................................... 4-2JUMP STARTING ..................................................... 4-24
K
KEYS ........................................................................... 1-6 KEY POSITI ONS ........................................................ 3-3
L
LOADING .................................................................. 3-22
LOCKING DIFFERENTIAL ....... ................................3-31
LUBRICATION CHART .............................................. 9-4 MMAINTENANCE INTERVALS
..................................... 6-2
MAKING A FLAT SEAT .... .......................................1-36
MANUAL TRANSMISSION .................. ...................... 3-7
MEASUREMENT ........................................................ 9-2MULTI-FUNCTION LIGHT SWITCH Daytime Running Lights .................... ..................... 2-20
Headlight Flasher ................................................... 2-20
Headlight Switch .................................................... 2-19
High-beam Switch .................................................. 2-20
Lane Change Si gnal .............................................. 2-19
Parking Light Auto Cut .................. ........................ 2-20
Turn Signal Switch................................................. 2-19
MULTIMETER Altimeter ................................................................. 2-18
Inclinometer ............................................................ 2-17
Thermometer .......................................................... 2-17
OODOMETER/TRIP ODOMETER ..............................2-14
OPERATING THE SUNROOF SYSTEM .................2-31
OUTSIDE REARVIEW MIRROR ..............................2-34
OUTSIDE REARVIEW MIRROR HEATER ..............2-35
OVERDRIVE SWITCH ............................................. 3-12
OVERHEAD AIR COND ITIONING........................... 2-47

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INDEX
5
P
PARKING .................................................................. 3-21
PARKING BR AKE.................................................... 3-20
PARKING BRAKE LEVEL STROKE ........................8-23
POWER OUTLET ..................................................... 2-27
POWER WINDOW ................................................... 1-26
RREAR GATE ............................................................. 1-21
REAR HEATER AND AIR CONDITIONER ..............2-45
REAR ROOM LIGHT ................................................ 2-29
REAR SIDE, QUARTER WINDOW......................... 1-26
REAR SUNROOF ..................................................... 2-32
REMOTE FUEL-FILLER LID RELEASE ..................1-24
REMOVAL OF WATER FROM THE FUEL
FILTER ................................................................... 4-22
REPLACEMENT OF LIGHT BULBS ........................4-30
ROOF RACK ............................................................ 2-33
RUNNING-IN RECOMMENDATIONS ........................ 1-2
SSCHEDULED MAINTENANCE ................................... 6-4
SEAT BELTS ............................................................ 1-40
Pre-tensioner seat belt ......... ............................. ..... 1-44
SEAT WARMER ....................................................... 1-39SEATBACK HOLDER
............................................... 1-39
SEATS Auxiliary Seat ......................................................... 1-36
Fourth Seat ............................................................ 1-35
Front Seat .............................................................. 1-30
Making a flat Seat ................................................. 1-36
Second Seat .......................................................... 1-32
Third Seat .............................................................. 1-33
SIDE GATE ............................................................... 1-22
SLIDING WINDOW GLASS .....................................1-27
SMOOTH CORNERING . .......................................... 3-28
SPARE TIRE .............................................................. 4-3
SPARE TIRE ANTI-THEFT DEVICE .........................4-6
SPEEDOMETER ....................................................... 2-13
STARTING .................................................................. 3-4
STARTING AND STOPPING THE ENGINE FOR TURBO CHARGER OR TURBO CHARGER
INTERCOOLER ....................................................... 3-7
STEERING WHEEL TILT LEVER ............................1-48
STEREO SOUND SYSTEM .....................................2-49
SUNROOF ................................................................ 2-30
SUNSHADE .............................................................. 2-30
SUNVISOR ............................................................... 2-32
SUPPLEMENTAL RESTRAINT(AIRBAG) SYSTEM 1-49