2005 Hyundai H-1 (Grand Starex) air condition

Engine Compartment ................................................... 8-2
General Checks ........................................................... 8-6
Checking the Engine Oil .............................................. 8-7
Checking the Engine Coolant ...................................8-10
Checking the Battery ................................................. 8-13
Air Conditioning Care ................................................ 8-14
Changing the Air Conditioner Filter .......................... 8-15
Checking the Brake Fluid .......................................... 8-16
Checking the Clutch Fluid ......................................... 8-17
Checking the Automatic Transmission Fluid ............ 8-17
Filling the Washer Reservoir ..................................... 8-19
Windshield Wiper Blades ........................................... 8-20
Tail Gate Window Washer Fluid ............................... 8-21
Checking the Freeplay ............................................... 8-21
Checking Drive Belts ................................................. 8-22
Tire ............................................................................. 8-23
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8DO-IT YOURSELF MAINTENANCE
6GENERAL CHECKS
I020A03P-GAT Engine Compartment The following should be checked regu- larly:
o Engine oil level and condition
o Transmission fluid level and condi- tion
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Coolant hose condition
o Fluid leaks
(on or below components)
o Power steering fluid level and con-
dition
o Battery condition
o Air filter condition I030A03P-GAT Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut tight-
ness
o Air cleaner filter condition
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare) I040A01P-GAT Vehicle Interior The following should be checked each time when the vehicle is driven:
o Light operation
o Windshield wiper operation
o Horn operation
o Defroster, heater operation
(and air conditioning, if equipped)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transmission operation, in-
cluding clutch operation
o Automatic transmission operation,
including "Park" mechanism opera-tion
o Seat control condition and opera-
tion
o Seat belt condition and operation
o Sunvisor operation

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14
o The battery electrolyte is ex-tremely caustic. Do not allow it to come in contact with youreyes, skin, clothing, or the painted surfaces of the vehicle. Spilled electrolyte should be flushed immediately with ample amounts of water. Irritation to eyes or skin from contact withelectrolyte requires immediate medical attention.
o If the battery is to be quick- charged, first disconnect the battery cables.
o In order to prevent a short cir- cuit, be sure to disconnect thenegative (-) terminal before do- ing anything else.AIR CONDITIONING CARE
G140A01A-AAT Keeping the Condenser Clean The air conditioning condenser (and engine radiator) should be checked periodically for accumulation of dirt, dead insects, leaves, etc. These caninterfere with maximum cooling effi- ciency. When removing such accu- mulations, brush or hose them awaycarefully to avoid bending the cooling fans.
G140B01A-AAT Checking the Air Conditioning Operation
1. Start the engine and let it run at a fast idle for several minutes with the air conditioning set at the maxi-mum cold setting.
2. If the air coming out of the in-dash
vents is not cold, have the air con-ditioning system inspected by your Hyundai dealer. G140C01A-AAT Lubrication To lubricate the compressor and the seals in the system, the air condition- ing should be run for at least 10 minutes each week. This is particu-larly important during cool weather when the air conditioning system is not otherwise in use.CAUTION:
Running the air conditioning sys- tem for extended periods of time with a low refrigerant level maydamage the compressor.
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15
G140D01HP-GAT
Checking the Compressor Drive Belt When the air conditioning is being used regularly, the compressor drivebelt tension should be checked at least once a month. To check the drive belt tension, press down on the belt halfway between the engine crankshaft and compressorpulleys. Pressing with your finger, you should not be able to deflect this belt anymore than 8.0 mm. If you havethe instruments to check it with a force of 98N (22 lb.), the deflection should be approx. 8.0 mm (0.315 in.).If the belt is too loose, have it ad- justed by your Hyundai dealer. NOTE: The compressor drive belt tension for diesel engine (2.5 CRDi only) isadjusted automatically.
HSM396-1
Gasoline
CHANGING THE AIR CONDITIONER FILTER
B140E01P
B140E01P-AAT (For Evaporator and Blower Unit) (Minibus/Van) The air conditioner filter is located in the air intake duct behind the wind- shield washer reservoir. It helps to decrease pollutants from entering the car.
1. Open the engine hood.
Auto tensionerpulley
COMP. pulley
Engine pulley
Generator pulley
G190D01P
Diesel (2.5 TCI)
Crankshaft pulley
COMP.pulley
Tension pulley
COMP. pulley
Autotensioner Crankshaftpulley
Diesel (2.5 CRDi)

8DO-IT YOURSELF MAINTENANCE
16CHECKING THE BRAKE FLUID
I100A02P-GAT Check the brake fluid level in the reservoir. The brake fluid level must be be- tween the "MAX" and "MIN" marks on the reservoir. The fluid level falls slightly with wear of the brake pads but it does not indicate any abnormality. If the brake fluid level falls markedly in a short time, it indicates leaks from the brake system. In such a case,have your vehicle checked by an au- thorized HYUNDAI dealer. Use SAE J1703 (or DOT3 or DOT 4) or equivalent type brake fluid.
CAUTION:
Be sure to install the air condi- tioner filter in the direction of thearrow sign. Otherwise, it may cause noise or deterioration.
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HA12502
2. Remove the 5 clamps on the air in- take duct.
HA12503
3. Replace the air conditioner filter with a new one.
4. Installation is the reverse order of disassembly. I100A01P

10INDEX
2
A ADJUSTABLE FRONT SEATS ................................1-30
AIR CONDITIONER FILTER ........................... 2-47, 8-15
AIR CONDITIONING CARE .....................................8-14
AIR CONDITIONING SYSTEM ................................2-44
ALTIMETER .............................................................. 2-18
ANTENNA ................................................................. 2-73
ANTI-LOCK BRAKE SYSTEM ................................. 3-23
APPEARANCE CARE ................................................ 5-2
ASHTRAY ................................................................. 2-36
AUDIO FAULT CODE .............................................. 2-70
AUDIO SYSTEM Cassette Tape Player Operation (H240, H280)...................................................................... 2-54, 2-65
Compact Disc Player Operation (H260, H280)
...................................................................... 2-59, 2-67
Stereo Radio Operation (H240, H260, H280) ............................................................ 2-51, 2-56, 2-62
AUTOMATIC TRANSMISSION .................................. 3-9
AUTOMATIC TRANSMISSION FLUID ....................8-17
AUXILIARY SEAT ..................................................... 1-36BBACK WARNING
SYSTEM ..................................... 3-24
BATTERY ................................................................. 8-13
BEFORE STARTING THE ENGINE .......................... 3-2
BI-LEVEL HEATI NG ................................................. 2-42
BLEEDING THE FUEL SYSTEM ............................ 4-21
BRAKE FLUID .......................................................... 8-16
BRAKE PEDAL ......................................................... 3-21
BRAKE SYSTEM ...................................................... 3-19
BULB WATTAGE ...................................................... 4-38
CCARE OF CASSETTE TAPES ................................ 2-72
CARE OF DISC ........................................................ 2-71
CARRYING CHILDREN ............................................ 1-15
CATALYTIC CONVERTER .................. ...................... 7-3
CENTRAL DOOR LOCKS ......... ...............................1-14
CHANGING A FLAT TIRE ......................................... 4-7CHANGING AND REPLACING FUSES ..................4-27
CHECKING THE DRIVE BELTS .............................. 8-22
CHECKING THE FREEPLAY................................... 8-21
CHILD PROTECTION SLIDE DOOR .......................1-15
CHILD RESTRAINT SYSTEM ..................................1-43
CIGARETTE LIGHTER ............................................. 2-27
CLUTCH FLUID ........................................................ 8-17

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INDEX
5
P
PARKING .................................................................. 3-21
PARKING BR AKE.................................................... 3-20
PARKING BRAKE LEVEL STROKE ........................8-23
POWER OUTLET ..................................................... 2-27
POWER WINDOW ................................................... 1-26
RREAR GATE ............................................................. 1-21
REAR HEATER AND AIR CONDITIONER ..............2-45
REAR ROOM LIGHT ................................................ 2-29
REAR SIDE, QUARTER WINDOW......................... 1-26
REAR SUNROOF ..................................................... 2-32
REMOTE FUEL-FILLER LID RELEASE ..................1-24
REMOVAL OF WATER FROM THE FUEL
FILTER ................................................................... 4-22
REPLACEMENT OF LIGHT BULBS ........................4-30
ROOF RACK ............................................................ 2-33
RUNNING-IN RECOMMENDATIONS ........................ 1-2
SSCHEDULED MAINTENANCE ................................... 6-4
SEAT BELTS ............................................................ 1-40
Pre-tensioner seat belt ......... ............................. ..... 1-44
SEAT WARMER ....................................................... 1-39SEATBACK HOLDER
............................................... 1-39
SEATS Auxiliary Seat ......................................................... 1-36
Fourth Seat ............................................................ 1-35
Front Seat .............................................................. 1-30
Making a flat Seat ................................................. 1-36
Second Seat .......................................................... 1-32
Third Seat .............................................................. 1-33
SIDE GATE ............................................................... 1-22
SLIDING WINDOW GLASS .....................................1-27
SMOOTH CORNERING . .......................................... 3-28
SPARE TIRE .............................................................. 4-3
SPARE TIRE ANTI-THEFT DEVICE .........................4-6
SPEEDOMETER ....................................................... 2-13
STARTING .................................................................. 3-4
STARTING AND STOPPING THE ENGINE FOR TURBO CHARGER OR TURBO CHARGER
INTERCOOLER ....................................................... 3-7
STEERING WHEEL TILT LEVER ............................1-48
STEREO SOUND SYSTEM .....................................2-49
SUNROOF ................................................................ 2-30
SUNSHADE .............................................................. 2-30
SUNVISOR ............................................................... 2-32
SUPPLEMENTAL RESTRAINT(AIRBAG) SYSTEM 1-49