2005 HYUNDAI GX350 L brake

6
DO-IT-YOURSELF MAINTENANCE
7
G050D02A-AATTo Change the Engine CoolantThe engine coolant should be changed at those
intervals specified in the vehicle maintenance
schedule in Section 5.
G050C01A-AATTo Check the Coolant LevelThe coolant level can be seen on the side of the
plastic coolant reservoir. The level of the cool-
ant should be between the "L" and "F" lines on
the reservoir when the engine is cool. If the level
is below the "L" mark, add engine coolant to
bring it up between "L" and "F". If the level is low,
inspect for coolant leaks and recheck the fluid
level frequently. If the level drops again, visit
your Hyundai dealer for an inspection and
diagnosis of the reason.
G050C01L
CAUTION:
Engine coolant can damage the finish of
your car. If you spill engine coolant on the
car, wash it off thoroughly with clean water.
1. Park the car on level ground, set the park-
ing brake and remove the radiator cap when
cool.
2. Be sure your drain receptacle is in place.
Open the drain cock on the radiator. Allow all
the engine coolant to drain from the cooling
system, then securely close the drain cock.
3. Check Section 9 for the capacity of the
cooling system in your car. Then, following
the manufacturer's directions on the engine
coolant container, add the appropriate quan-
tity of coolant to the radiator.
!
4. Turn the radiator cap counterclockwise with-
out pressing down on it, until it stops. This
relieves any pressure remaining in the cool-
ing system. And remove the radiator cap by
pushing down and turning counterclock-
wise.
Now fill the radiator with clean demineralized
or distilled water. Continue to add clean
demineralized or distilled water in small quan-
tities until the fluid level stays up in the
radiator neck.
G050D01L
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DO-IT-YOURSELF MAINTENANCE
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CHECKING THE BRAKES
!
WARNING:
The cooling fan is controlled by engine
coolant temperature and may sometimes
operate even when the engine is not run-
ning. Use extreme caution when working
near the blades of the cooling fan, so that
you are not injured by a rotating fan blade.
As the engine coolant temperature de-
creases, the fan will automatically shut off.
This is a normal condition.
G110D03Y
Fluid level should be within "HOT" range
4. If the transaxle fluid level is low, use a funnel
to add transaxle fluid through the dipstick
tube until the level reaches the "HOT" range.
Do not overfill.
G120A01A-AAT
CAUTION:
Because brakes are essential to the safe
operation of the car, it is suggested that
they be checked and inspected by your
Hyundai dealer. The brakes should be
checked and inspected for wear at those
intervals specified in the vehicle mainte-
nance schedule in Section 5.
While the engine is idling, apply the brakes and
move the gear selector lever from "P" to each
of its other positions -- "R", "N", "D" -- and then
to "N" with the engine still idling:
1. Open the hood, being careful to keep hands,
long hair and clothing clear of any moving
parts.
2. Remove the transaxle dipstick, wipe it clean,
reinsert the dipstick as far as it will go, then
remove it again. Now check the fluid level on
the dipstick. It should be in the "HOT" range
on the dipstick.
3. Return the gear selector to the "P" position.
HXG556J
!
Park the car on level ground with the parking
brake engaged. When the transaxle fluid level
is checked, the transaxle fluid should be at normal
operating temperature and the engine idling.
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DO-IT-YOURSELF MAINTENANCE
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!
G120D01A-AATTo Check the Fluid Level
G120C02A-AATRecommended Brake FluidUse only hydraulic brake fluid conforming to
DOT 3 or DOT 4 specifications in your braking
system. Follow the instructions printed on the
container.G120B01A-AATChecking the Brake Fluid Level
WARNING:Use caution when handling brake fluid. It
can damage your vision if it gets into your
eyes. It will also damage your vehicle's
paint if spilled on it and not removed imme-
diately.
The fluid level in the brake fluid reservoir should
be checked periodically. The level should be
between the "MIN" and "MAX" marks on the side
of the reservoir. If the level is at or below the
"MIN" mark, carefully add fluid to bring it up to
"MAX". Do not overfill.
HXG095
!
G120E02A-AATAdding Brake Fluid
WARNING:Handle brake fluid carefully. It can damage
your vision if it gets into your eyes. Use only
DOT 3 or DOT 4 specification fluid from a
sealed container. Do not allow the fluid can
or reservoir to remain open any longer than
required. This will prevent entry of dirt and
moisture which can damage the brake sys-
tem and cause improper operation.
To add brake fluid, first wipe away any dirt then
unscrew the fluid reservoir cap. Slowly pour the
recommended fluid into the reservoir. Do not
overfill. Carefully replace the cap on the reser-
voir and tighten.
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DO-IT-YOURSELF MAINTENANCE
16
CHECKING THE FREEPLAY
G170A01A-AATCHECKING BRAKE PEDAL
FREE-PLAYWith the engine off, press down on the brake
pedal several times to reduce the vacuum in the
brake booster.
Then, using your hand, press down slowly on
the brake pedal until you feel a change in
resistance. This is the brake pedal free-play.
The free-play should be within the limits speci-
fied in the illustration above. If it is not, have it
inspected by your Hyundai dealer and adjusted
or repaired if necessary.
G160A01E
0.12~0.31 in.
(3~8 mm)
G150A01A-AATCHECKING STEERING WHEEL
FREE-PLAYTo check the steering wheel free-play, stop the
car with the wheels pointed straight ahead and
gently move the steering wheel back and forth.
Use very light finger pressure and be sensitive
to changes in resistance that mark the limits of
the free-play. If the free-play is greater than
specified, have it inspected by your Hyundai
dealer and adjusted or repaired if necessary.
G150A01LMaximum
1.18 in.
(30 mm)
G145A04L
!
5. Remove the two air conditioner filters by
pulling the knob of the air conditioner filter
outward.
6. Replace the two filters.
7. Installation is the reverse order of disassem-
bly.
CAUTION:
Be sure to install it with the direction of the
air conditioner filter checked.
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DO-IT-YOURSELF MAINTENANCE
17
CHECKING AND REPLACING
FUSES
CHECKING DRIVE BELTS
G180A01A-AATCHECKING BRAKE PEDAL
CLEARANCEYou need a helper to check the brake pedal
clearance. With the engine running, have your
helper press down on the brake pedal several
times and then hold it down with a force of about
110 lbs (50 kg, 490 N). The brake pedal clear-
ance is the distance from the top surface of the
brake pedal to the asphalt sheeting under the
floor mat.
If the brake pedal clearance is not within the
limits specified in the illustration, have it in-
spected by your Hyundai dealer and adjusted
or repaired if necessary.
G180A01L
2.95 in. (75 mm)
G190A01A-AATDrive belts should be checked periodically for
proper tension and adjusted if necessary. At the
same time, belts should be examined for cracks,
wear, fraying or other evidence of deterioration
and replaced if necessary.
Belt routing should also be checked to be sure
there is no interference between the belts and
other parts of the engine. After a belt is replaced,
the new belt should be adjusted again after two
or three weeks to eliminate slack resulting from
initial stretching after use.
G140D02L
Crank shaft pulley
A/C pulley Power steering pulley
Generator
G200A01Y-GATReplacing a Fusible LinkA fusible link will melt if the electrical circuits from
the battery are ever overloaded, thus prevent-
ing damage to the entire wiring harness. (This
could be caused by a short in the system
drawing too much current.) If this ever happens,
have a Hyundai dealer determine the cause,
repair the system and replace the fusible link.
The fusible links are located in a under hood
junction box for easy inspection.
G200A01LBad
Good
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VEHICLE SPECIFICATIONS2
J060A01L-AATFUEL SYSTEM
J050A01L-GATBRAKEJ040A01L-AATELECTRICAL
J020A01L-AATPOWER STEERINGJ010A02L-AATMEASUREMENT
191.8 (4875)
70.86 (1800)
55.9 (1420)
108.2 (2750)
60.6 (1540)
60.23 (1530) Overall length
Overall width
Overall height
Wheel base
Wheel tread
Front
Rear
Type
Wheel free play
Rack stroke
Oil pump typeRack and pinion
0 ~ 1.18 in (0 ~ 30 mm.)
5.74 in (146 mm.)
Vane type
Battery
AlternatorMF 68AH (MF)
120A (13.5V)
Dual hydraulic with brake booster
Ventilated disc
Solid disc
Cable operated on rear wheel Type
Front brake type
Rear brake type
Parking brake
18.5 US.gal (15.4 Imp.gal, 70 Liter)
Fuel tank capacity
J030A03L-AATTIRE
Tire pressure
Tire
Standardpsi (kpa)
Size
P205/60 R16 94H in. (mm)
Front
Rear
33 (230)
30 (210)
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VEHICLE SPECIFICATIONS4
J080A05L-AATLUBRICATION CHART
Oil & Coolant Standard
API SH, Hot Climate : SAE 20W-40, 20W-50 (ABOVE 32°F OR 0°C)
SG or Normal Climate : SAE 10W-30 10W-40, 10W-50 (ABOVE -10°F OR -23°C)
SG/CDCold Climate : SAE 5W-30 5W-40 (BELOW 100°F OR 38°C)
HYUNDAI GENUINE ATF SP III, DIAMOND ATF SP III, SK ATF SP III or other brands
approved by Hyundai Motor Co.,
Ethylene glycol base for aluminum radiator
PSF-3 type fluid
DOT 3, DOT 4 or Equivalent Item
Engine
Transaxle
Coolant
Power steering
Brakes and clutch fluid
Quantity (US.qts) (lmp.qts, liter)
Drain & refill;
Without oil filter : 4.23 (3.52, 4.0)
With oil filter : 4.54 (3.78,4.3)
8.98 (7.48, 8.5)
11.8 (9.8, 11.2)
1.06 (0.88, 1.0)
As required
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10
INDEX
2
CCare of Cassette Tapes .................................................................1-116
Cassette Tape Player Operation (H940A)........................................1-98
Catalytic Converter............................................................................. 7-3
CD Auto Changer .............................................................................1-73
CD Auto Changer (H940A, H940C) ......... 1-103 ~ 1-105, 1-112 ~ 1-114
Child-Protector Rear Door Lock ......................................................... 1-6
Child Restraint System.......................................................... 1-24 ~ 1-30
Cigarette Lighter................................................................................1-53
Clock .................................................................................................1-51
Combination Light
Headlight flasher ..........................................................................1-47
Headlight switch...........................................................................1-46
High-beam switch........................................................................1-47
Lane change signal ......................................................................1-46
Turn signal operation ...................................................................1-46
Compact Disc Player Operation (H940A, H940C)
.......................................................... 1-100 ~ 1-102, 1-109 ~ 1-111
Cooling Fans.....................................................................................6-20
Corrosion Protection
Cleaning the interior.............................................................. 4-5 ~ 4-6
Protecting your Hyundai from corrosion........................................ 4-2
Washing and waxing..................................................................... 4-4
Cruise Control........................................................................ 1-75 ~ 1-77 A
Accessory Box ..................................................................................1-72
Air Bag................................................................................... 1-31 ~ 1-37
Air Cleaner Filter................................................................................. 6-9
Air Conditioning
Care.............................................................................................6-14
Operation............................................................................ 1-84, 6-14
Switch..........................................................................................1-82
Antenna...........................................................................................1-118
Ashtray ..............................................................................................1-54
Automatic Heating and Cooling Control System ...................1-86 ~ 1-91
B
Battery...............................................................................................2-13
Bi-Level Heating ................................................................................1-83
Brake
Anti-lock brake system......................................................... 2-8 ~ 2-9
Checking the brakes ....................................................................6-12
Fluid.............................................................................................6-13
Pedal clearance...........................................................................6-17
Pedal freeplay ..............................................................................6-16
Practices ........................................................................... 2-10 ~ 2-11
Breaking-In your New Hyundai ........................................................... 1-3
Bulbs Wattage...................................................................................6-31
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