2005 Hyundai Coupe clutch

5
VEHICLE MAINTENANCE REQUIREMENTS
9
F070F01A-AAT
o Brake Hoses and Lines
Visually check for proper installation, chafing, cracks, deterioration and anyleakage. Replace any deteriorated or damaged parts immediately. F070G02A-AAT
o Brake Fluid & Clutch Fluid
Check brake fluid level in the brake
fluid reservoir. The level should bebetween "MIN" and "MAX" marks on the side of the reservoir. Use onlyhydraulic brake fluid conforming to DOT 3 or DOT 4.
F070H01A-AAT
o Rear Brake Drums/Linings,
Parking Brake
Check the rear brake drums and lin-
ings for scoring, burning, leaking fluid,broken parts, and excessive wear. In- spect the parking brake system in-cluding the parking brake lever and cables. For detailed service proce- dures, refer to the Shop Manual. F070J01A-AAT o Brake Pads, Calipers and Ro-
tors
Check the pads for excessive wear, discs for run out and wear, and cali- pers for fluid leakage. F070K01A-AAT o Exhaust Pipe and Muffler Visually inspect the exhaust pipes, muffler and hangers for cracks, dete- rioration, or damage. Start the engine and listen carefully for any exhaustgas leakage. Tighten connections or replace parts as necessary. F070L01A-AAT o Suspension Mounting Bolts Check the suspension connections for looseness or damage. Retighten to the specified torque.
F070E05A-AAT
o Automatic Transaxle Fluid
The fluid level should be in the "HOT"
range of the dipstick, after the engine and transaxle are at normal operating temperature. Check the automatictransaxle fluid level with the engine running and the transaxle in neutral, with the parking brake properly ap-plied. Use Hyundai Genuine ATF SP- III, DIAMOND ATF SP-III, SK ATF SP-III or other brands appraoved byHyundai Motor Co., when adding or changing fluid.

Engine Compartment ................................................... 6-2
General Checks ........................................................... 6-5
Checking the Engine Oil .............................................. 6-6
Changing the Oil and Filter .......................................... 6-8
Checking and Changing the Engine Coolant..............6-10
Changing the Air Cleaner Filte r ...................................6-12
Checking the Transaxle Oil (Manual) ......................... 6-16
Checking the Transaxle Fluid (Automatic) .................6-16
Checking the Brakes .................................................. 6-18
Checking the Clutch Fluid ........................................... 6-19
Air Conditioning Care .................................................. 6-20
Changing the Air Conditioner Filter .............................6-22
Checking the Fr ee-play............................................... 6-23
Checking Break Pedal Clearance ............................... 6-24
Checking Drive Belts .................................................. 6-24
Checking and Replacing Fuses ..................................6-25
Checking the Battery .................................................. 6-27
Checking Electric Cooling Fans .................................6-28
Power Steering Fluid Level ......................................... 6-29
Headlight Aiming Adjustment ...................................... 6-30
Replacement of Light Bulbs ........................................6-31
Bulb Wattage ............................................................... 6-39
Fuse Panel D escription ............................................... 6-40
DO-IT-YOURSELF MAINTENANCE
6
6

6 DO-IT-YOURSELF MAINTENANCE
2
1. Engine oil filler cap
2. Brake Booster
3. Brake fluid reservoir
4. Clutch fluid reservoir (If installed)
5. Relay box
G010A01GK-GAT Gasoline Engine (1.6 DOHC)
ENGINE COMPARTMENT
HGK5003
CAUTION:
When inspecting or servic-
ing the engine, you should handle tools and other heavy objects carefully so that the plastic rocker coverof the engine is not dam- aged.
!
6. Windshield washer fluid reservoir cap
7. Power steering fluid reservoir
8. Engine coolant reservoir
9. Engine oil level dipstick 10.Radiator cap
11.Automatic transaxle fluid level dip-
stick (If installed)
12.Air cleaner
13.Battery

6
DO-IT-YOURSELF MAINTENANCE
3
G010B01GK-GAT
(2.0 DOHC CVVT)
1. Engine oil filler cap
2. Brake Booster
3. Brake fluid reservoir
4. Clutch fluid reservoir (If installed)
5. Relay box 6. Windshield washer fluid reservoir
cap
7. Power steering fluid reservoir
8. Engine coolant reservoir
9. Engine oil level dipstick 10.Radiator cap
11.Automatic transaxle fluid level dip-
stick (If installed)
12.Air cleaner
13.Battery CAUTION:
When inspecting or servic-ing the engine, you shouldhandle tools and other heavy objects carefully so that the plastic rocker coverof the engine is not dam- aged.
!
HGK5002

6
DO-IT-YOURSELF MAINTENANCE
5
G020B01A-AAT
VEHICLE EXTERIOR
The following should be checked
monthly:
o Overall appearance and condition
o Wheel condition and wheel nut
torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (in- cluding spare tire) G020C01A-AAT
Vehicle Interior
The following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system opera- tion (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking
brake
o Manual transaxle operation, includ-
ing clutch operation
o Automatic transaxle operation, in- cluding "Park" mechanism opera-tion
o Seat control condition and opera-
tion
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does notoperate correctly or appears to be functioning incorrectly, inspect it care- fully and seek assistance from yourHyundai dealer if service is needed.
G020A01A-AAT
Engine Compartment
The following should be checked regu-larly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine Coolant hose condition
o Fluid leaks (on or below compo- nents)
o Power steering fluid level
o Battery condition
o Air filter condition GENERAL CHECKS

6
DO-IT-YOURSELF MAINTENANCE
19
HGK5013
CHECKING THE CLUTCH FLUID
To add brake fluid, first wipe away
any dirt then unscrew the fluid reser- voir cap. Slowly pour the recom- mended fluid into the reservoir. Do not overfill. Carefully replace the capon the reservoir and tighten. G130A01S-AAT (Manual Transaxle) To Check the Clutch Fluid
!
G120E02A-AAT
Adding Brake Fluid
WARNING:
Handle brake fluid carefully. It can damage your vision if it gets into your eyes. Use only DOT 3 or DOT4 specification fluid from a sealed container. Do not allow the fluid can or reservoir to remain openany longer than required. This will avoid entry of dirt and moisture which can damage the brake sys- tem and cause improper opera- tion. The clutch fluid level in the mastercylinder should be checked when performing other under hood services. The system should be checked forleakage at the same time. Check to make certain that the clutch fluid level is always between the "MAX" and"MIN" level markings on the fluid res- ervoir. Fill as required. Fluid loss indi- cates a leak in the clutch systemwhich should be inspected and re- paired immediately. Consult your Hyundai dealer.
G120D01A-AAT
To Check the Fluid Level
The fluid level in the brake fluid reser-voir should be checked periodically.The level should be between the "MIN" and "MAX" marks on the side of the reservoir. If the level is at or below the"MIN" mark, carefully add fluid to bring it up to "MAX". Do not overfill.
HGK5012

6
DO-IT-YOURSELF MAINTENANCE
23CHECKING THE FREE-PLAY
G150A01A-GAT
STEERING WHEEL
To check the steering wheel free- play, stop the car with the wheels pointed straight ahead and gently move the steering wheel back andforth. Use very light finger pressure and be sensitive to changes in resis- tance that mark the limits of the free-play. If the free-play is greater than specified, have it inspected by your Hyundai dealer and adjusted or re-paired if necessary. 30 mm (1.18in.)
G160A01A-GAT
CLUTCH PEDAL
With the engine off, press lightly on
the clutch pedal until you feel a change in resistance. This is the clutch pedal free-play. The freeplay should be within the limits specified in the illus-tration. If it is not, have it inspected by your Hyundai dealer and adjusted or repaired if necessary. 6 ~ 13 mm (0.24 ~ 0.51 in.)
G170A01A-GAT BRAKE PEDAL With the engine off, press down on the brake pedal several times to re-duce the vacuum in the brake booster.Then, using your hand, press downslowly on the brake pedal until youfeel a change in resistance. This is the brake pedal free-play. The free- play should be within the limits speci-fied in the illustration. If it is not, have it inspected by your Hyundai dealer and adjusted or repaired if necessary. 3 ~ 8 mm (0.12 ~ 0.31 in.)
HGK5019 G160A01E HXGS508

10INDEX
2
A Air bag ........................................................................ 1-32
Air clean er filter .......................................................... 6-12
Air Conditioning Care ......................................................................... 6-20
Operation ................................................................. 6-20
Switch ...................................................................... 1-84
Air Cond itioner filter .................................................... 1-93
Antenna .................................................................... 1-129
Ashtray ....................................................................... 1-59
Audio Fault Code ...................................................... 1-119
Automatic Transaxle .................................................... 2-8
Auto Remote Control .................................................. 1-75
BBattery .............................................................. 2-18, 6-27
Brake
Anti-lock system ...................................................... 2-12
Checking the brakes ................................................ 6-18
Fluid ......................................................................... 6-18
Pedal clearance ....................................................... 6-24
Pedal free play ........................................................ 6-23
Practices ................................................................. 2-11
Breaking-In your new Hyundai ..................................... 1-3 CCare of Cassette
tapes ............................................ 1-128
Care of Discs ........................................................... 1-127
Cassette Tape Player Operation (H250, J290) ............................................... 1-99, 1-113
Catalytic Converter ..................................................... 7-3
CD Auto changer (H260, J290) ................... 1-107, 1-115
Child Restraint system .............................................. 1-24
Child Seat Restraint Suitability For Seat Position .... 1-29
Cigarette Lighter ....................................................... 1-58
Clock ................................................................................
1-36
Clutch Checking fluid .......................................................... 6-19
Pedal free play ........................................................ 6-23
Combination Light
Daytime running lights ............................................. 1-53
Headlight flasher ...................................................... 1-54
Headlight swi tch ...................................................... 1-52
High-beam switch .................................................... 1-53
Lane change si gnal .................................................. 1-52
Turn signal operation ............................................... 1-52
Compact Disc Player Operation (H260, J290) .............................................. 1-104,1-115
Cooling Fans .............................................................. 6-28
Corrosion Protection
Cleaning the interior .................................................. 4-6
Protecting your Hyundai from corrosion ................... 4-2
Washing and waxing ................................................. 4-4
Cruise Control ............................................................. 1-72