6
DO-IT-YOURSELF MAINTENANCE
16
CHANGING THE AIR CONDITIONER
FILTER
G140D02A-AATChecking the Compressor Drive BeltWhen the air conditioning is being used regular-
ly, the compressor drive belt tension should be
checked at least once a month with the engine
turned off.
To check the drive belt tension, press down on
the belt halfway between the engine crankshaft
and compressor pulleys. Pressing with your
finger, you should not be able to deflect this belt
anymore than 1/3 of an inch. If the belt is too
loose, have it adjusted by your Hyundai dealer.CRANK PULLEY
G140D01A
A/C
TENSION PULLEY0.315 in.
(8mm)
HLC2096 B145A02A-GAT
(For Evaporator and Blower Unit)
(If Installed)The air conditioner filter is located in front of the
evaporator unit behind the glove box.
It helps to decrease the amount of pollutants
entering the car.
1. Open the glove box and by pushing at the
outside of adjusting pin (1) first and then
sliding the adjusting pin (2) in makes it easier
to remove adjusting pin.
G140C01A-AATLubricationTo lubricate the compressor and the seals in the
system, the air conditioner should be run for at
least 10 minutes each week. This is particularly
important during cool weather when the air con-
ditioning system is not otherwise in use.G140B01A-AATChecking the Air Conditioner Opera-
tion1. Start the engine and let it run at fast idle for
several minutes with the air conditioner set
at the maximum cold setting.
2. If the air coming out of the in-dash vents is
not cold, have the air conditioning system
inspected by your Hyundai dealer.
CAUTION:
Running the air conditioning system for ex-
tended periods of time with a low refrigerant
level may damage the compressor.
!
(1) (2)
6
DO-IT-YOURSELF MAINTENANCE
18
CHECKING BRAKE PEDAL
CLEARANCE
G170A01A-AATBrake PedalWith the engine off, press down on the brake
pedal several times to reduce the vacuum in the
brake booster.
Then, using your hand, press down slowly on
the brake pedal until you feel a change in resis-
tance. This is the brake pedal free-play.
The free-play should be within the limits speci-
fied in the illustration above. If it is not, have it
inspected by your Hyundai dealer and adjusted
or repaired if necessary.
HXGS508
0.12 ~ 0.31 in.
(3 ~ 8 mm)
G180A01A-AATYou need a helper to check the brake pedal
clearance. With the engine running, have your
helper press down on the brake pedal several
times and then hold it down with a force of about
110 lbs (50 kg, 490 N). The brake pedal clear-
ance is the distance from the top surface of the
brake pedal to the asphalt sheeting under the
floor mat.
If the brake pedal clearance is not within the
limits specified in the illustration, have it in-
spected by your Hyundai dealer and adjusted or
repaired if necessary.
G180A01L
1.78 in. (45.1 mm)
G160A01A-AATClutch PedalWith the engine off, press lightly on the clutch
pedal until you feel a change in resistance. This
is the clutch pedal free-play. The free-play should
be within the limits specified in the illustration
below. If it is not, have it inspected by your
Hyundai dealer and adjusted or repaired if nec-
essary.
G160A01E
0.24 ~ 0.51 in.
(6 ~ 13 mm)
6
DO-IT-YOURSELF MAINTENANCE
19
CHECKING AND REPLACING
FUSES
CHECKING DRIVE BELTSG190A01A-AATDrive belts should be checked periodically for
proper tension and adjusted if necessary. At the
same time, belts should be examined for cracks,
wear, fraying or other evidence of deterioration
and replaced if necessary.
Belt routing should also be checked to be sure
there is no interference between the belts and
other parts of the engine. After a belt is replaced,
the new belt should be adjusted again after two
or three weeks to eliminate slack resulting from
initial stretching after use.
Water Pump Pulley
Alternator
Pulley
Crankshaft Pulley0.2~0.24 in.
(5.1~6 mm)
HTB186G200A01A-AAT
Replacing a Fusible LinkA fusible link will melt if the electrical circuits
from the battery are ever overloaded, thus pre-
venting damage to the entire wiring harness.
(This could be caused by a short in the system
drawing too much current.) If this ever happens,
have a Hyundai dealer determine the cause,
repair the system and replace the fusible link.
The fusible links are located in a relay box for
easy inspection.
G200A01A
Open-
ReplaceGood
CAUTION:
When replacing a fusible link, never use
anything but a new fusible link with the same
or lower amperage rating. Never use a piece
of wire or a higher-rated fusible link. This
could result in serious damage and create a
fire hazard.
!
6
DO-IT-YOURSELF MAINTENANCE
22
POWER STEERING FLUID LEVEL
CHECKING ELECTRIC COOLING
FANS!
G220A01A-AAT G230A03A-AAT
G220B01A-AATChecking Engine Cooling FanThe engine cooling fan should come on auto-
matically if the engine coolant temperature is
high.
WARNING:
The radiator fan is controlled by engine cool-
ant temperature and may sometimes operate
even when the engine is not running. Use
extreme caution when working near the
blades of the cooling fan, so that you are not
injured by a rotating fan blade. As the cool-
ant temperature decreases the fan will auto-
matically shut off. This is a normal condition.G220C01A-AATChecking Condenser Cooling FanThe condenser cooling fan should come on
automatically whenever the air conditioner is in
operation.
HLC5006
The power steering fluid level should be checked
regularly. To check the power steering fluid
level, be sure the engine is "OFF", then check to
make certain that the power steering fluid level
is between the "MAX" and "MIN" level markings
on the fluid reservoir.NOTE:Grinding noise from the power steering pump
may be heard immediately after the engine is
started in extremely cold conditions (below
-4°F). If the noise stops during warm up,
there is no abnormal function in the system.
It is due to a power steering fluid character-
istic in extremely cold conditions.
If any electrolyte gets into your
eyes, flush your eyes with clean
water for at least 15 minutes and
get immediate medical attention.
If possible, continue to apply wa-
ter with a sponge or cloth until
medical attention is received.
If electrolyte gets on your skin,
thoroughly wash the contacted
area.
If you feel a pain or a burning
sensation, get medical attention
immediately.
Wear eye protection when charg-
ing or working near a battery.
Always provide ventilation when
working in an enclosed space.
o When lifting a plastic-cased battery, ex-
cessive pressure on the case may cause
battery acid to leak, resulting in personal
injury. Lift with a battery carrier or with
your hands on opposite corners.
o Never attempt to charge the battery when
the battery cables are connected.
o The electrical ignition system works with
high voltage.
Never touch these components with the
engine running or the ignition switched
on.
6
DO-IT-YOURSELF MAINTENANCE
23
G240A01A-AATPOWER STEERING HOSESIt is suggested that you check the power steer-
ing hose connections for fluid leakage at those
intervals specified in the vehicle maintenance
schedule in Section 5.
The power steering hoses should be replaced if
there is severe surface cracking, pulling, scuff-
ing or worn spots. Deterioration of the hose
could cause premature failure.Recommended FluidUse PSF-3 type fluidNOTE:Do not start the engine when the power
steering oil reservoir is empty.
HEADLIGHT AIMING ADJUSTMENT
G250A01A-AATFOR MORE INFORMATION ABOUT
YOUR HYUNDAIIf you desire additional information about main-
taining and servicing your Hyundai, you may
purchase a factory Shop Manual at your Hyundai
dealer's parts department. This is the same
manual used by dealership technicians and while
it is highly technical it can be useful in obtaining
a better understanding of your car and how it
works.
G290A04A-AATBefore performing aiming adjustment, make sure
of the following.
1. Keep all tires inflated to the correct pressure.
2. Place the vehicle on level ground and press
the front bumper & rear bumper down sever-
al times. Place vehicle at a distance of 118
in. (3m) from the test wall.
3. See that the vehicle is unloaded (except for
full levels of coolant, engine oil and fuel, and
spare tire, jack, and tools). Have the driver or
equivalent weight placed in driver's seat.
4. Clean the headlight lenses and turn on the
headlights (Low beam).
5. Open the hood.
G290A01A-1
Vertical
Aiming
10
INDEX
3
D
Defrosting/Defogging.......................................................................1-72
Door
Central door lock .......................................................................... 1-6
Door locks.................................................................................... 1-4
Locking, unlocking front door with a key ................................... 1-4
Drink Holder.....................................................................................1-53
Drive Belts........................................................................................6-19
Driving
Economical driving......................................................................2-12
Smooth cornering.......................................................................2-13
Winter driving..............................................................................2-13
Dual-Stage Supplemental Restraint (AIRBAG) System ................1-30
E
Emission Control Systems................................................................ 7-1
Engine
Before starting the engine ............................................................ 2-3
Compartment (For 1.6 DOHC) ................................................... 6-2
Coolant.......................................................................................... 6-6
Coolant temperature gauge .......................................................1-42
If the engine overheats ................................................................ 3-4
Number.......................................................................................... 8-2
Oil .................................................................................................. 6-4
Starting.......................................................................................... 2-4
Engine Exhaust Can Be Dangerous ................................................ 2-2F
Fan Speed Control (Blower Control)..............................................1-66
Fog Light
Front............................................................................................1-51
Front Seats
Adjustable front seats ................................................................1-11
Adjustable headrests..................................................................1-12
Adjusting seatback angle ...........................................................1-11
Adjusting seatback forward and rearward...............................1-11
Lumbar support control ..............................................................1-13
Seat cushion height adjustment................................................1-13
Seat pocket.................................................................................1-55
Fuel
Capacity........................................................................................ 9-2
Gauge..........................................................................................1-42
Recommendations........................................................................ 1-2
Fuel Filler Lid
Remote release..........................................................................1-60
Fuses ......................................................................................................
6-19
G
General Checks................................................................................ 6-3
Glove box.........................................................................................1-55
H
Hazard Warning System .................................................................1-50
10
INDEX
5
Precautions..................................................................................1-16
Spark Plugs........................................................................................ 6-8
Speedometer....................................................................................1-43
Starting Procedures........................................................................... 2-5
Steering Wheel
Free-play.....................................................................................6-17
Stereo Sound System.....................................................................1-74
Sun Visor..........................................................................................1-63
T
Tachometer......................................................................................1-43
Tailgate .............................................................................................1-62
Theft-Alarm System........................................................................... 1-7
Tires
Balancing.....................................................................................8-11
Chains.........................................................................................8-10
Changing a flat tire ....................................................................... 3-7
If you have a flat tire .................................................................... 3-6
Information.................................................................................... 8-2
Pressure (see glove box) ............................................................ 8-3
Replacement...............................................................................8-11
Rotation.......................................................................................8-10
Snow tires..................................................................................... 8-9
Spare tire....................................................................................... 3-5
Traction.......................................................................................8-11
Towing
Emergency..................................................................................3-14
If your car must be towed .........................................................3-12Trailer towing..............................................................................2-16
Transaxle
Automatic....................................................................................... 2-7
Automatic transaxle fluid checking ............................................6-12
Manual........................................................................................... 2-5
Manual transaxle oil checking...................................................6-11
Trip Computer..................................................................................1-44
Trunk
Emergency latch release ...........................................................1-62
Remote release..........................................................................1-61
V
Vehicle Identification Number (VIN) ................................................. 8-2
Vehicle Load Limt ............................................................................2-16
Vehicle Specifications
Engine ............................................................................................ 9-3
Lubrication Chart.......................................................................... 9-4
Measurement................................................................................ 9-2
W
Warning and Indicatior Lights .........................................................
1-39
Windows
Manual........................................................................................... 1-9
Power..........................................................................................1-10
Windshield Wiper and Washer ........................................................1-48
Adjustable intermittent wiper operation.....................................1-49
Windshield Wiper Blades ............................................................6-10
Seoul KoreaPrinting: JUN. 23, 2005
Publication No.: A25O-EU56N
Printed in KoreaSERVICE STATION INFORMATION
FUEL:
UNLEADED gasoline only
Pump Octane Rating of 87 (Research Octane Number 91) or higher.
FUEL TANK CAPACITY
Original, US.gal (Imp.gal., liter) 11.9 (9.9, 45)
TIRE PRESSURE:
See the label in the glove box.
OTHER TIRE INFORMATION:
See pages 8-1 through 8-12
HOOD RELEASE:
Pull handle under left side of dash.
ENGINE OIL:
API grade SJ, SL or ABOVE / ILSAC grade GF-3 or ABOVE and fuel
efficient oil. Use SAE 5W-20, 5W-30 or 10W-30 if normal tempera-
tures are above 0°F (-18°C). For other viscosity recommendations,
see page 6-4 or 9-4.MANUAL TRANSAXLE:
HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) Oil level
should be up to filler-bolt hole in housing beside differential.
AUTOMATIC TRANSAXLE:
Apply the parking brake, with the engine running, shift the selector lever
through all ranges and return to “N” (Neutral) position. Then check the
level of fluid on the dipstick. Use only HYUNDAI GENUINE ATF
SP III, DIAMOND ATF SP III, SK ATF SP III or other brands meeting
the SP III specification approved by Hyundai Motor Co..
QUICK INDEX
o Car will not start .................................................................... 3-2
o Flat tire ................................................................................. 3-6
o Warning light/chime comes on .................................... 1-39 ~ 1-42
o Engine overheats ................................................................... 3-4
o Towing of your vehicle ......................................................... 3-11
o Starting the engine ................................................................. 2-4
o Driving tips for first 1,200 miles (2,000 km) .......................... 1-3
o Scheduled maintenance ......................................................... 5-4
o Reporting safety defects ...................................................... 8-14