2005 FORD SUPER DUTY fuel cap

Cleaning 238
Maintenance and Specifications 245
Engine compartment 247
Engine oil 249
Battery 253
Fuel information 261
Air filter(s) 278
Part numbers 280
Refill capacities 281
Lubricant specifications 283
Accessories 296
Index 299
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Copyright © 2004 Ford Motor Company
Table of Contents
3
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Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check fuel capLow tire warning
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Introduction
11

Door ajar:Displays when the
ignition is in the ON position and
any door is open.
Check fuel cap:Displays when the
fuel cap may not be properly
installed. Continued driving with
this display on may cause the
Service engine soon warning light to
come on. Refer toFuel filler capunder theFuel Information sectionin
theMaintenance and Specificationschapter.
Trailer fault (if equipped):
Displayed if there is a short circuit
on the electric brake output wire or
the trailer brakes are drawing too
much current. Refer toIntegrated
trailer brake controllerin theTires, Wheels and Loadingchapter for
more information.
TBC fault (if equipped):Displays
in response to faults sensed by the
TBC. In the event this message is
seen, please take your vehicle to an
authorized Ford dealership for
diagnosis and repair. Refer toIntegrated trailer brake controllerin the
Tires, Wheels and Loadingchapter for more information.
Note:The following warning messages will reappear on the display every
ten minutes.
Low fuel:Displays when the fuel
level in the fuel tank is at or near
empty (refer toFuel gaugein this
chapter).
Check gauge:Displays when any of
the following conditions has
occurred:
•The engine coolant temperature
is high.
•The engine oil pressure is low.
•The fuel gauge is at or near empty.
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Driver Controls
68

The sequence of the system check report and how it appears in the
message center is as follows:
1. ENGINE TEMP
2. TRANS TEMP
3. OIL PRESSURE
4. BRAKE FLUID LEVEL
5. DOOR AJAR
6. FUEL CAP
7. AIR FILTER (diesel only)
8. FUEL LEVEL
Units (English/Metric)
1. Select this function from the
SETUP menu for the current units
to be displayed.
2. Press the RESET control to
change from English to Metric.
Autolocks
This feature automatically locks all vehicle doors when the vehicle is
shifted into any gear, putting the vehicle in motion.
1. To disable/enable the autolock
feature, select this function from the
SETUP control for the current
display mode.
2. Press the RESET control to turn
the autolocks ON or OFF.
Autolamp delay
This feature keeps your headlights on for up to three minutes after the
ignition is switched off.
1. To disable/enable the autolamp
delay feature, select this function
from the SETUP control for the
current display mode.
2. Press the RESET control to select
the new Autolamp delay values of >0, >10, >20, >30, >60, >90, >120 or
>180.
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Driver Controls
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Warning display Status
Reduced engine power Warning cannot be reset
Stop engine safely
Low fuel level Warning returns after 10 minutes
Low brake fluid level
Low oil pressure
Check engine temperature
Trailer disconnected
Water in fuel (diesel only)
Check air filter (diesel only)
Door ajar Warning returns after the ignition key
is turned from OFF to ON.
Check fuel cap
Engine failsafe mode
Check compass module
Trailer fault
TBC fault
DOOR AJAR.Displayed when a door is not completely closed.
CHECK ENGINE TEMPERATURE.Displayed when the engine
coolant is overheating. Stop the vehicle as soon as safely possible, turn
off the engine and let it cool. Check the coolant and coolant level. Refer
toEngine coolantin theMaintenance and Specificationschapter. If
the warning stays on or continues to come on, contact your dealer as
soon as possible.
REDUCED ENGINE POWER.Displayed when the engine is
overheating. Stop the vehicle as soon as safely possible, turn off the
engine. If the warning stays on followed by an indicator chime or
continues to come on, contact your dealer as soon as possible.
STOP ENGINE SAFELY.Displayed when the engine is overheating.
Stop the vehicle as soon as safely possible, turn off the engine. If the
warning stays on followed by an indicator chime or continues to come
on, contact your dealer as soon as possible.
LOW FUEL LEVEL.Displayed as an early reminder of a low fuel
condition.
LOW BRAKE FLUID LEVEL.Indicates the brake fluid level is low and
the brake system should be inspected immediately. Refer toChecking
and adding brake fluidin theMaintenance and Specifications
chapter.
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Driver Controls
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LOW OIL PRESSURE.Displayed when the engine oil pressure is low. If
this warning message is displayed, check the level of the engine oil.
Refer toEngine oilin theMaintenance and Specificationschapter for
information about adding engine oil. If the oil level is OK and this
warning persists, shut down the engine immediately and contact your
dealership for service.
CHECK FUEL CAP.Displayed when the fuel filler cap is not properly
installed. Check the fuel filler cap for proper installation. Refer toFuel
filler capunder theFuel Information sectionin theMaintenance and
Specificationschapter.
ENGINE FAILSAFE MODE.Displayed when the engine has defaulted
to a ’limp-home’ operation. If the warning stays on or continues to come
on, contact your dealer as soon as possible.
CHECK COMPASS MODULE.Displayed when the compass is not
operating properly. If the warning stays on or continues to come on,
contact your dealer as soon as possible.
TRAILER DISCONNECTED (if equipped):Displayed when a trailer
connection becomes disconnected, either intentionally or unintentionally,
and has been sensed during a given ignition cycle. Refer toIntergrated
trailer brake controllerin theTires, Wheels and Loadingchapter for
more information.
TRAILER FAULT (if equipped):Displayed if there is a short circuit on
the electric brake output wire or the trailer brakes are drawing too much
current. Refer toIntergrated trailer brake controllerin theTires,
Wheels and Loadingchapter for more information.
TBC FAULT (if equipped):Displayed in response to faults sensed by
the TBC. In the event this message is seen, please take your vehicle to
an authorized Ford dealership for diagnosis and repair. Refer to
Intergrated trailer brake controllerin theTires, Wheels and Loading
chapter for more information.
WATER IN FUEL (diesel only):Refer toInstrumentationin your6.0
Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide
Supplement.
CHECK AIR FILTER (diesel only):Refer toInstrumentationin your
6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide
Supplement.
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Driver Controls
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DATA ERR.These messages indicate improper operation of the vehicle
network communication between electronic modules.
•Odometer
•Fuel flow
•Fuel level
•Trans temp
•Fuel cap
•Engine sensor
•Brake fluid
•Auto lock
•Auto lamp delay
Contact your dealer as soon as possible if these messages occur on a
regular basis.
TAILGATE LOCK (IF EQUIPPED)
Your vehicle may be equipped with a
tailgate lock designed to prevent
theft of the tailgate.
•Insert ignition key and turn to the
right to engage lock.
•Turn ignition key to the left to
unlock.
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Driver Controls
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SNOW TIRES AND CHAINS
Snow tires must be the same size and grade as the tires you
currently have on your vehicle.
Note:Do not use snow chains on front tires of Harley-Davidson vehicles.
The tires on your vehicle have all weather treads to provide traction in
rain and snow. However, in some climates, you may need to use snow
tires and chains. If you need to use chains, it is recommended that steel
wheels (of the same size and specifications) be used, as chains may chip
aluminum wheels.
Follow these guidelines when using snow tires and chains:
•Use only SAE Class S chains.
•Install chains securely, verifying that the chains do not touch any
wiring, brake lines or fuel lines.
•Drive cautiously. If you hear the chains rub or bang against your
vehicle, stop and re-tighten the chains. If this does not work, remove
the chains to prevent damage to your vehicle.
•If possible, avoid fully loading your vehicle.
•Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
•The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
VEHICLE LOADING – WITH AND WITHOUT A TRAILER
This section will guide you in the proper loading of your vehicle and/or
trailer, to keep your loaded vehicle weight within its design rating
capability, with or without a trailer. Properly loading your vehicle will
provide maximum return of vehicle design performance. Before loading
your vehicle, familiarize yourself with the following terms for determining
your vehicle’s weight ratings, with or without a trailer, from the vehicle’s
Safety Certification Label and Tire Label:
Base Curb Weight– is the weight of the vehicle including a full tank of
fuel and all standard equipment. It does not include passengers, cargo, or
optional equipment.
Vehicle Curb Weight– is the weight of your new vehicle when you
picked it up from your dealer plus any aftermarket equipment.
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Tires, Wheels and Loading
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