2005 FORD SUPER DUTY instrument cluster

Transmission operation while plowing
•Shift transfer case to 4x4 LOW (4WD Low) when plowing in small
areas at speeds below 5 mph (8 km/h).
•Shift transfer case to 4x4 HIGH (4WD High) when plowing larger
areas
or light snow at higher speeds. Do not exceed 15 mph (24 km/h).
•Do not shift the transmission from a forward gear to R (Reverse) until
the engine is at idle and the wheels are stopped.
•If the vehicle is stuck, shift the transmission in a steady motion
between forward and reverse gears. Do not rock the vehicle for more
than a few minutes. The transmission and tires may be damaged or
the engine can overheat.
Do not rock the vehicle if the engine is not at normal operating
temperature. Do not rock the vehicle for more than a minute. The
transmission and tires may be damaged or the engine may
overheat.
Refer toTransmission temperature gaugein theInstrument Cluster
chapter for transmission fluid temperature information.
Do not spin the wheels at over 35 mph (55 km/h). The tires may
fail and injure a passenger or bystander.
Removing the snowplow frame mount
A metal crossmember is included below the front bumper on Super Duty
vehicles called a “BlockerBeam”. Typical snowplow installations require
removal of this BlockerBeam to install the snowplow mounting hardware
to the vehicle frame.
The BlockerBeam must be re-installed if the snowplow
frame-mounting hardware is removed from the vehicle to assure
proper air bag deployment in a crash.
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Driving
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The fuses are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
1 15A* Adjustable pedals
2 10A* Cluster
3 10A* Upfitter #3
4 20A* Power point (Instrument panel)
5 10A* Upfitter #4
6 — Not used
7 30A* High beam headlamps,
Flash-to-pass
8 20A* Back-up lamps
9 — Not used
10 — Not used
11 20A* Radio (Main)
12 20A* Cigar lighter, OBD II
13 5A* Power mirrors
14 — Not used
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Roadside Emergencies
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Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
15 — Not used
16 — Not used
17 15A* Exterior lamps
18 20A* Flasher, Brake On-Off (BOO)
lamps
19 10A* Body Security Module (BSM)
(Security)
20 15A* Trailer tow Electric Brake
Controller (EBC)
21 20A* Heated seats
22 20A* Engine control
23 20A* Engine control (gasoline engine
only)/Climate control (Diesel
engine only)
24 15A* Tow haul, Blower relay, Electronic
Automatic Temperature Control
(EATC)
25 — Not used
26 10A* Air bags
27 15A* Ignition switch RUN feed
28 10A* Trailer tow EBC logic
29 10A* Customer access
30 15A* High beam headlamps
31 15A* 4x4
32 5A* Radio (start)
33 15A* Cluster, 4x4, Wipers
34 10A* BOO switch (Low current)
35 10A* Instrument cluster
36 — Not used
37 15A* Horn
38 20A* Trailer tow park lamps
39 15A* Heated mirrors
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Roadside Emergencies
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Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
40 20A* Fuel pump
41 10A* Instrument cluster
42 15A* Delayed accessory
43 10A* Fog lamps
44 — Not used
45 10A* Ignition switch RUN/START feed
46 10A* Left-hand low beam headlamp
47 10A* Right-hand low beam headlamp
48 — Not used
101 30A** Trailer tow EBC
102 30A** BSM (Door locks)
103 30A** Ignition switch
104 — Not used
105 — Not used
106 — Not used
107 20A** Trailer tow battery charge
108 30A** Upfitter #1
109 30A** Upfitter #2
110 30A** Ignition switch
111 — Not used
112 30A** Power seat (Driver)
113 30A** Starter
114 30A** Power seat (Passenger)
115 20A** Upfitter control
116 30A** Ignition switch
210 — Not used
211
12ISO relay Back-up lamps
212 — Not used
301 Full ISO relay Trailer tow battery charge
302 Full ISO relay Powertrain Control Module (PCM)
303 — Not used
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Roadside Emergencies
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•If tar or grease spots are present, use Motorcraft Bug and Tar
Remover (ZC-42).
WINDOWS AND WIPER BLADES
The windshield, rear and side windows and the wiper blades should be
cleaned regularly. If the wipers do not wipe properly, substances on the
vehicle’s glass or the wiper blades may be the cause. These may include
hot wax treatments used by commercial car washes, tree sap, or other
organic contamination. To clean these items, please follow these tips:
•The windshield, rear windows and side windows may be cleaned with
a non-abrasive cleaner such as Motorcraft Ultra Clear Spray Glass
Cleaner (ZC-23), available from your dealer.
•Do not use abrasives, as they may cause scratches.
•Do not use fuel, kerosene, or paint thinner to clean any parts.
•Wiper blades can be cleaned with isopropyl (rubbing) alcohol or
windshield washer solution. Be sure to replace wiper blades when they
appear worn or do not function properly.
INSTRUMENT PANEL AND CLUSTER LENS
Clean the instrument panel with a damp cloth, then dry with a dry cloth.
•Avoid cleaners or polish that increase the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the
driver from undesirable windshield reflection.
Do not use chemical solvents or strong detergents when cleaning
the steering wheel or instrument panel to avoid contamination of
the air bag system.
•Be certain to wash or wipe your hands clean if you have been in
contact with certain products such as insect repellent and suntan
lotion in order to avoid possible damage to the interior painted
surfaces.
INTERIOR TRIM
•Clean the interior trim areas with a damp cloth, then dry by wiping
with a dry, soft, clean cloth.
•Do not use household or glass cleaners as these may damage the
finish.
INTERIOR
For fabric, carpets, cloth seats and safety belts:
•Remove dust and loose dirt with a vacuum cleaner.
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Cleaning
241

Many of the world’s automakers approved the World-wide Fuel Charter
that recommends gasoline specifications to provide improved
performance and emission control system protection for your vehicle.
Gasolines that meet the World-wide Fuel Charter should be used when
available. Ask your fuel supplier about gasolines that meet the
World-wide Fuel Charter.
Cleaner air
Ford endorses the use of reformulated “cleaner-burning” gasolines to
improve air quality.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
affect on powertrain components.
If you have run out of fuel:
•You may need to cycle the ignition from OFF to ON several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
•YourService engine soonindicator may come on. For more
information on theService engine soonindicator, refer to the
Instrument clusterchapter.
Fuel Filter
For fuel filter replacement, see your dealer or a qualified service
technician. Refer to the scheduled maintenance guide for the appropriate
intervals for changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1,000 miles (1,600 km)
of driving (engine break-in period). You will get a more accurate
measurement after 2,000 miles-3,000 miles (3,000 km–5,000 km).
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Maintenance and Specifications
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Please consult yourWarranty Guidefor complete emission warranty
information.
On board diagnostics (OBD-II)
Your vehicle is equipped with a computer that monitors the engine’s
emission control system. This system is commonly known as the On
Board Diagnostics System (OBD-II). This OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists the
service technician in properly servicing your vehicle. When theCheck
engine/Service engine soonlight illuminates, the OBD-II system has
detected a malfunction. Temporary malfunctions may cause yourCheck
engine/Service engine soonlight to illuminate. Examples are:
1. The vehicle has run out of fuel. (The engine may misfire or run
poorly.)
2. Poor fuel quality or water in the fuel.
3. The fuel cap may not have been securely tightened.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel and/or properly tightening the fuel cap. After three
driving cycles without these or any other temporary malfunctions
present, theCheck engine/Service engine soonlight should turn off. (A
driving cycle consists of a cold engine startup followed by mixed
city/highway driving.) No additional vehicle service is required.
If theCheck engine/Service engine soonlight remains on, have your
vehicle serviced at the first available opportunity.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If yourCheck engine/Service engine
soonlight is on, refer to the description in theWarning lights and
chimessection of theInstrument Clusterchapter. Your vehicle may not
pass the I/M test with theCheck engine/Service engine soonlight on.
If the vehicle’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a “not ready for I/M test”
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
•First, at least 10 minutes of driving on an expressway or highway.
•Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
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Maintenance and Specifications
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filter, specifications ........252, 280
recommendations ...................252
refill capacities ........................281
specifications ..................283, 287
Exhaust fumes ..........................180
F
Fail safe cooling ........................260
Fluid capacities .........................281
Foglamps .....................................41
Four-Wheel Drive vehicles .......193
description ..............................197
driving off road .......................199
electronic shift ................193, 197
indicator light .........................194
lever operated shift ................195
manual locking hubs ..............193
preparing to drive your
vehicle .....................................184
Fuel ............................................261
calculating fuel economy .72, 265
cap ...........................................263
capacity ...................................281
choosing the right fuel ...........264
comparisons with EPA fuel
economy estimates .................268
detergent in fuel .....................265
filling your vehicle
with fuel ..................261, 263, 266
filter, specifications ........265, 280
fuel pump shut-off switch .....213
improving fuel economy ........265
octane rating ...................264, 287
quality ......................................264
running out of fuel .................265
safety information relating to
automotive fuels .....................261
Fuel pump shut-off switch .......213
Fuses ..................................213–214G
Gas cap (see Fuel cap) ............263
Gas mileage (see Fuel
economy) ...................................265
Gauges .........................................16
transmission fluid
temperature gauge ...................20
H
Hazard flashers .........................212
Head restraints ...........................90
Headlamps ...................................40
aiming ..................................42, 44
autolamp system .......................40
daytime running lights .............41
flash to pass ..............................42
high beam .................................41
replacing bulbs ...................48–51
turning on and off ....................40
Heating
heating and air conditioning
system ...........................34–35, 37
Hood ..........................................246
I
Ignition ...............................175, 287
Infant seats
(see Safety seats) .....................120
Inspection/maintenance
(I/M) testing ..............................270
Instrument panel
cleaning ...................................241
cluster ........................................12
lighting up panel and
interior .......................................42
J
Jump-starting your vehicle ......221
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Index
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