2005 FORD SUPER DUTY check engine

Please consult yourWarranty Guidefor complete emission warranty
information.
On board diagnostics (OBD-II)
Your vehicle is equipped with a computer that monitors the engine’s
emission control system. This system is commonly known as the On
Board Diagnostics System (OBD-II). This OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists the
service technician in properly servicing your vehicle. When theCheck
engine/Service engine soonlight illuminates, the OBD-II system has
detected a malfunction. Temporary malfunctions may cause yourCheck
engine/Service engine soonlight to illuminate. Examples are:
1. The vehicle has run out of fuel. (The engine may misfire or run
poorly.)
2. Poor fuel quality or water in the fuel.
3. The fuel cap may not have been securely tightened.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel and/or properly tightening the fuel cap. After three
driving cycles without these or any other temporary malfunctions
present, theCheck engine/Service engine soonlight should turn off. (A
driving cycle consists of a cold engine startup followed by mixed
city/highway driving.) No additional vehicle service is required.
If theCheck engine/Service engine soonlight remains on, have your
vehicle serviced at the first available opportunity.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If yourCheck engine/Service engine
soonlight is on, refer to the description in theWarning lights and
chimessection of theInstrument Clusterchapter. Your vehicle may not
pass the I/M test with theCheck engine/Service engine soonlight on.
If the vehicle’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a “not ready for I/M test”
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
•First, at least 10 minutes of driving on an expressway or highway.
•Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
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Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for the service interval
schedules. If adding fluid is
necessary, use only MERCONAT F.
Check the fluid level when it is at ambient temperature, 20° – 80° F
(-7° – 25° C):
1. Check the fluid level on the dipstick. It should be between the arrows
in the FULL COLD range. Do not add fluid if the level is within this
range.
2. If the fluid level is low. Add fluid to bring fluid level up to be between
the arrows in the FULL COLD range.
3. Start the engine.
4. While the engine idles, turn the steering wheel left and right several
times.
5. Turn the engine off.
6. Recheck the fluid level on the dipstick. Do not add fluid if the level is
between the arrows in the FULL COLD range.
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1. Clean the reservoir cap before
removal to prevent dirt and water
from entering the reservoir.
2. Remove cap and rubber
diaphragm from reservoir.
3. Add fluid until the level reaches
the step in the reservoir.
4. Reinstall rubber diaphragm and
cap onto reservoir.
TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to yourScheduled Maintenance Guidefor scheduled intervals for
fluid checks and changes. Your transmission does not consume fluid.
However, the fluid level should be checked if the transmission is not
working properly, i.e., if the transmission slips or shifts slowly or if you
notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 30 km [20 miles]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking.
1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated area for normal operating temperature or ambient
temperature.
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If an overfill occurs, excess fluid
should be removed by a qualified
technician.
An overfill condition of
transmission fluid may cause shift and/or engagement concerns
and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
Automatic transmission fluid filter (if equipped)
The TorqShift automatic
transmission is equipped with a
serviceable external fluid filter
mounted on the frame rail. Refer to
theScheduled Maintenance Guide
for service intervals.
To replace the transmission filter:
1. Shut off the engine.
2. Unscrew filter housing.
3. Replace filter with a new authorized Motorcraft filter element. Refer to
theMotorcraft part numberschart in this chapter.
4. Reinstall housing and check transmission fluid level using procedure in
this section.
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2Add the coolant type originally equipped in your vehicle.
3Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the end of the dipstick. Check the
container to verify the fluid being added is of the correct type. Refer to
yourScheduled Maintenance Guideto determine the correct service
interval.
MERCON, MERCONV and MERCONSP are not
interchangeable. DO NOT mix MERCON, MERCONV and
MERCONSP. Use of dual usage fluids in an automatic
transmission application requiring MERCONSP may cause
transmission damage. Use of a transmission fluid other than the
recommended fluid may cause transmission damage.
4Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface. The 6–speed
manual transmission is equipped with an in-tank cooler. Verify the fluid
level after operating vehicle to assure correct fluid level.
5Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
6Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C930-A and the API Certification mark.
LUBRICANT SPECIFICATIONS
ItemFord part
name or
equivalentFord part
numberFord
specification
Spindle bearingHigh
Temperature
4X4 Front Axle
and Wheel
Bearing GreaseE8TZ-19590–A ESA-M1C198–A
Front axle
(4X4)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W-90–QL WSP-M2C197–A
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1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
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A
Accessory delay ..........................60
Air bag supplemental
restraint system ................108–109
and child safety seats ............110
description ..............................109
disposal ....................................112
driver air bag ..........................111
indicator light .........................112
operation .................................111
passenger air bag ...................111
passenger deactivation
switch ......................................113
Air cleaner filter ...............278, 280
Air conditioning ..........................37
Ambulance packages ....................8
Antifreeze (see
Engine coolant) ........................255
Anti-lock brake system
(see Brakes) ..............................181
Audio system
(see Radio) ................20, 22, 25, 28
Automatic transmission ............184
driving an automatic
overdrive .................................186
fluid, adding ............................273
fluid, checking ........................273
fluid, refill capacities ..............281
fluid, specification ..................287
Auxiliary power point .................58
Axle
lubricant specifications ..283, 287
refill capacities ........................281
traction lok ..............................183
B
Battery .......................................253acid, treating emergencies .....253
jumping a disabled battery ....221
maintenance-free ....................253
replacement, specifications ...280
servicing ..................................253
BeltMinder .................................104
Brakes ........................................181
anti-lock ...................................181
anti-lock brake system
(ABS) warning light ...............181
fluid, checking and adding ....272
fluid, refill capacities ..............281
fluid, specifications .........283, 287
lubricant specifications ..283, 287
parking ....................................182
shift interlock ..........................184
Break-in period .............................5
Bulbs ............................................47
C
Capacities for refilling fluids ....281
Cassette tape player .......20, 22, 25
Cell phone use ............................67
Certification Label ....................294
Child safety restraints ..............118
child safety belts ....................118
Child safety seats ......................120
attaching with tether straps ..124
in front seat ............................122
in rear seat ..............................122
Cleaning your vehicle
engine compartment ..............239
instrument panel ....................241
interior .....................................241
interior trim ............................241
plastic parts ............................240
safety belts ..............................241
washing ....................................238
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waxing .....................................238
wheels ......................................239
wiper blades ............................241
Climate control (see Air
conditioning or Heating) ............37
Clutch
fluid ..........................................272
operation while driving ..........188
recommended shift speeds ....189
Compass, electronic
set zone adjustment .................71
Console ........................................67
overhead ....................................57
Controls
steering column ........................66
Coolant
checking and adding ..............255
refill capacities ................259, 281
specifications ..................283, 287
Cruise control (see
Speed control) ............................63
Customer Assistance ................211
Ford accessories for your
vehicle .....................................244
Ford Extended Service
Plan ..........................................235
Getting assistance outside
the U.S. and Canada ..............236
Getting roadside assistance ...211
Getting the service
you need .................................229
Ordering additional
owner’s literature ...................236
The Dispute Settlement
Board .......................................232
Utilizing the Mediation/
Arbitration Program ...............234D
Daytime running lamps
(see Lamps) ................................41
Dipstick
automatic transmission fluid .273
engine oil .................................249
Doors
lubricant specifications ..........283
Driveline universal joint
and slip yoke .............................277
Driving under special
conditions ..................188, 201, 204
sand .........................................203
snow and ice ...........................205
through water .................203, 207
E
Electronic message center ...67, 69
Emergencies, roadside
jump-starting ..........................221
Emergency Flashers .................212
Emission control system ..........269
Engine ........................................287
cleaning ...................................239
coolant .....................................255
diesel ...........................................8
fail-safe coolant ......................260
idle speed control ...................253
lubrication
specifications ..................283, 287
refill capacities ........................281
service points ..................247–248
starting after a collision .........213
Engine block heater .................180
Engine oil ..................................249
checking and adding ..............249
dipstick ....................................249
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