2005 FORD SUPER DUTY light

EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
•Use only the specified fuel listed.
•Avoid running out of fuel.
•Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
•Have the items listed in yourScheduled Maintenance Guide
performed according to the specified schedule.
The scheduled maintenance items listed in theScheduled Maintenance
Guideare essential to the life and performance of your vehicle and to its
emissions system.
If other than Ford, Motorcraft or Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Illumination of theService engine soonlight, charging system warning
light or the temperature warning light, fluid leaks, strange odors, smoke
or loss of engine power, could indicate that the emission control system
is not working properly.
Exhaust leaks may result in entry of harmful and potentially
lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
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Please consult yourWarranty Guidefor complete emission warranty
information.
On board diagnostics (OBD-II)
Your vehicle is equipped with a computer that monitors the engine’s
emission control system. This system is commonly known as the On
Board Diagnostics System (OBD-II). This OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists the
service technician in properly servicing your vehicle. When theCheck
engine/Service engine soonlight illuminates, the OBD-II system has
detected a malfunction. Temporary malfunctions may cause yourCheck
engine/Service engine soonlight to illuminate. Examples are:
1. The vehicle has run out of fuel. (The engine may misfire or run
poorly.)
2. Poor fuel quality or water in the fuel.
3. The fuel cap may not have been securely tightened.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel and/or properly tightening the fuel cap. After three
driving cycles without these or any other temporary malfunctions
present, theCheck engine/Service engine soonlight should turn off. (A
driving cycle consists of a cold engine startup followed by mixed
city/highway driving.) No additional vehicle service is required.
If theCheck engine/Service engine soonlight remains on, have your
vehicle serviced at the first available opportunity.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If yourCheck engine/Service engine
soonlight is on, refer to the description in theWarning lights and
chimessection of theInstrument Clusterchapter. Your vehicle may not
pass the I/M test with theCheck engine/Service engine soonlight on.
If the vehicle’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a “not ready for I/M test”
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
•First, at least 10 minutes of driving on an expressway or highway.
•Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
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7. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL COLD range. Be sure to put the
dipstick back in the reservoir.
BRAKE FLUID RESERVOIR
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the “MIN” and
“MAX” lines are within the normal
operating range; there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range the performance of your
brake system could be
compromised; seek service from
your dealer immediately.
CLUTCH FLUID (IF EQUIPPED)
Check the clutch fluid level. Refer to theScheduled Maintenance
Guidefor the service interval schedules.
Use only a DOT 3 brake fluid designed to meet Ford specification
ESA-M6C25–A. Refer toLubricant Specificationsin this chapter.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical attention if
irritation persists. If taken internally, drink water and induce vomiting.
Seek medical attention immediately.
During normal operation, the fluid level in the clutch reservoir should
remain constant or rise slightly. If the fluid level drops, refill the fluid
level to the step in the reservoir.
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GENUINE FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of Genuine Ford Accessories are available for your
vehicle through your local authorized Ford or Ford of Canada dealer.
These quality accessories have been specifically engineered to fulfill your
automotive needs; they are custom designed to complement the style
and aerodynamic appearance of your vehicle. In addition, each accessory
is made from high quality materials and meets or exceeds Ford’s rigorous
engineering and safety specifications. Ford Motor Company will repair or
replace any properly dealer-installed Genuine Ford Accessory found to
be defective in factory-supplied materials or workmanship during the
warranty period, as well as any component damaged by the defective
accessory. The accessory will be warranted for whichever provides you
the greatest benefit:
•12 months or 12,000 miles (20,000 km) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
This means that Genuine Ford Accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle’s Limited Warranty — 3 years or 36,000 miles (60,000 km)
(whichever occurs first). Contact your dealer for details and a copy of
the warranty.
Not all accessories are available for all models.
The following is a list of several Genuine Ford Accessory products for
your vehicle. Not all accessories are available for all models. For a
complete listing of the accessories that are available for your vehicle,
please contact your dealer or visit our online store at:
www.fordaccessoriesstore.com.
Exterior style
Bug shields
Deflectors
Exterior trim
Fender flares
Front end covers
Grille inserts
Headlamps, taillamps, fog lights and Daytime Running Lamps (DRLs)
Running boards
Sliding rear windows - manual and power
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A
Accessory delay ..........................60
Air bag supplemental
restraint system ................108–109
and child safety seats ............110
description ..............................109
disposal ....................................112
driver air bag ..........................111
indicator light .........................112
operation .................................111
passenger air bag ...................111
passenger deactivation
switch ......................................113
Air cleaner filter ...............278, 280
Air conditioning ..........................37
Ambulance packages ....................8
Antifreeze (see
Engine coolant) ........................255
Anti-lock brake system
(see Brakes) ..............................181
Audio system
(see Radio) ................20, 22, 25, 28
Automatic transmission ............184
driving an automatic
overdrive .................................186
fluid, adding ............................273
fluid, checking ........................273
fluid, refill capacities ..............281
fluid, specification ..................287
Auxiliary power point .................58
Axle
lubricant specifications ..283, 287
refill capacities ........................281
traction lok ..............................183
B
Battery .......................................253acid, treating emergencies .....253
jumping a disabled battery ....221
maintenance-free ....................253
replacement, specifications ...280
servicing ..................................253
BeltMinder .................................104
Brakes ........................................181
anti-lock ...................................181
anti-lock brake system
(ABS) warning light ...............181
fluid, checking and adding ....272
fluid, refill capacities ..............281
fluid, specifications .........283, 287
lubricant specifications ..283, 287
parking ....................................182
shift interlock ..........................184
Break-in period .............................5
Bulbs ............................................47
C
Capacities for refilling fluids ....281
Cassette tape player .......20, 22, 25
Cell phone use ............................67
Certification Label ....................294
Child safety restraints ..............118
child safety belts ....................118
Child safety seats ......................120
attaching with tether straps ..124
in front seat ............................122
in rear seat ..............................122
Cleaning your vehicle
engine compartment ..............239
instrument panel ....................241
interior .....................................241
interior trim ............................241
plastic parts ............................240
safety belts ..............................241
washing ....................................238
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filter, specifications ........252, 280
recommendations ...................252
refill capacities ........................281
specifications ..................283, 287
Exhaust fumes ..........................180
F
Fail safe cooling ........................260
Fluid capacities .........................281
Foglamps .....................................41
Four-Wheel Drive vehicles .......193
description ..............................197
driving off road .......................199
electronic shift ................193, 197
indicator light .........................194
lever operated shift ................195
manual locking hubs ..............193
preparing to drive your
vehicle .....................................184
Fuel ............................................261
calculating fuel economy .72, 265
cap ...........................................263
capacity ...................................281
choosing the right fuel ...........264
comparisons with EPA fuel
economy estimates .................268
detergent in fuel .....................265
filling your vehicle
with fuel ..................261, 263, 266
filter, specifications ........265, 280
fuel pump shut-off switch .....213
improving fuel economy ........265
octane rating ...................264, 287
quality ......................................264
running out of fuel .................265
safety information relating to
automotive fuels .....................261
Fuel pump shut-off switch .......213
Fuses ..................................213–214G
Gas cap (see Fuel cap) ............263
Gas mileage (see Fuel
economy) ...................................265
Gauges .........................................16
transmission fluid
temperature gauge ...................20
H
Hazard flashers .........................212
Head restraints ...........................90
Headlamps ...................................40
aiming ..................................42, 44
autolamp system .......................40
daytime running lights .............41
flash to pass ..............................42
high beam .................................41
replacing bulbs ...................48–51
turning on and off ....................40
Heating
heating and air conditioning
system ...........................34–35, 37
Hood ..........................................246
I
Ignition ...............................175, 287
Infant seats
(see Safety seats) .....................120
Inspection/maintenance
(I/M) testing ..............................270
Instrument panel
cleaning ...................................241
cluster ........................................12
lighting up panel and
interior .......................................42
J
Jump-starting your vehicle ......221
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K
Keyless entry system .................86
Keys
positions of the ignition .........175
L
Lamps
autolamp system .......................40
daytime running light ...............41
fog lamps ...................................41
headlamps .................................40
headlamps, flash to pass ..........42
instrument panel, dimming .....42
interior lamps ...........................46
replacing bulbs ...................47–54
Lane change indicator
(see Turn signal) ........................46
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........181
speed control ............................65
Load limits .................................160
Loading instructions .................165
Locks
childproof ..................................81
Lubricant specifications ...283, 287
Lug nuts ....................................148
Lumbar support, seats ...............95
M
Manual transmission .................188
fluid capacities ........................281
lubricant specifications ..........287
reverse .....................................190
Message center ...............67, 69–70
english/metric button ...............74
system check button ................73warning messages .....................75
Mirrors ...................................56, 60
automatic dimming rearview
mirror ........................................60
fold away ...................................62
heated ........................................60
side view mirrors (power) .......60
signal .........................................61
Moon roof ....................................57
Motorcraft parts ................265, 280
O
Octane rating ............................264
Oil (see Engine oil) ..................249
Overdrive .....................................56
P
Parking brake ............................182
Parts (see Motorcraft parts) ....280
Pedals (see Power adjustable
foot pedals) .................................63
Power adjustable foot pedals .....63
Power distribution box
(see Fuses) ...............................219
Power door locks ........................80
Power mirrors .............................60
Power point .................................58
Power steering ..........................183
fluid, checking and adding ....271
fluid, refill capacity ................281
fluid, specifications .........283, 287
Power Windows ...........................58
Preparing to drive
your vehicle ...............................184
R
Radio ..........................20, 22, 25, 28
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Relays ........................................213
Remote entry system .................82
illuminated entry ......................85
locking/unlocking doors ...........80
Reverse sensing system ...........191
Roadside assistance ..................211
S
Safety Belt Maintenance ..........108
Safety belts (see
Safety restraints) ................97–101
Safety defects, reporting ..........237
Safety restraints ..................97–101
belt minder .............................104
extension assembly ................107
for adults ...........................98–101
for children .....................117–118
lap belt ....................................102
safety belt maintenance .........108
warning light and
chime ...............................103–104
Safety seats for children ..........120
Seat belts (see
Safety restraints) ........................97
Seats ............................................90
child safety seats ....................120
cleaning ...................................242
Servicing your vehicle ..............245
Snowplowing .................8, 208–210
Spark plugs,
specifications .....................280, 287
Special notice ................................9
ambulance conversions ..............8
diesel-powered vehicles .............8
four-wheel drive vehicles .......210
utility-type vehicles ....................8Specification chart,
lubricants ...........................283, 287
Speed control ..............................63
Starting your vehicle .......175–176,
179
jump starting ..........................221
Steering wheel
controls ......................................66
tilting .........................................56
T
Tailgate ..................................78–79
Tilt steering wheel ......................56
Tires ...................................131–132
alignment ................................156
care ..........................................155
changing ..................................141
checking the pressure ............134
inspecting and inflating .........133
label .........................................154
replacing ..................................137
rotating ....................................157
safety practices .......................156
sidewall information ...............149
snow tires and chains ............160
spare tire .........................137–138
terminology .............................132
tire grades ...............................132
treadwear ........................131, 155
Towing .......................................165
trailer towing ..........................165
wrecker ....................................227
Traction-lok rear axle ...............183
Transfer case
fluid checking .........................277
Transmission
automatic operation .........56, 184
brake-shift interlock (BSI) ....184
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